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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

INTRODUCTION

Before attempting to operate the machine, it is essential that you read this 
manual thoroughly and carefully follow all instructions given. In doing so you 
will ensure the safety of yourself and that of others around you, and you can 
also look forward to the welder giving you long and satisfactory service. 

The AT135 is designed to be used for both metal ARC (MMA) and TIG welding 
(TIG welding leads are not supplied with the machine. These are however, 
readily available from your CLARKE dealer (Part number 6012232)).

SUITABILITY

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period of 
12 months from the date of purchase. Please keep your receipt as proof of 
purchase. 

This guarantee is invalid if the product is found to have been abused or 
tampered with in any way, or not used for the purpose for which it was 
intended.

Faulty goods should be returned to their place of purchase, no product can 
be returned to us without prior permission. 

This guarantee does not effect your statutory rights. 

UNPACKING 

Any damage or deficiency should be reported to your CLARKE dealer 
immediately. You should find inside the box the following:

MMA/Arc Welding

Carbon Steel, Low Alloy Steel, Stainless Steel, Cast Iron.

TIG Welding

Carbon Steel, Low Alloy Steel, Stainless Steel, Cast Iron, 
Titanium, Brass.

1 x 130A ARC / TIG Inverter Welder

1 x Wire Brush / Hammer

1 x Electrode Clamp & Cable

1 x Earth Clamp & Cable

Содержание 6012147

Страница 1: ...instructions before using the machine WARNING A suitable welding headshield must be worn during use OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS DL0821 REV 3 ARC TIG MMA WELDER MODEL NO AT...

Страница 2: ...uct is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is found to have...

Страница 3: ...of the cables for signs of damage Remove the plug from the mains socket when not in use do not leave the machine unattended Ensure the earth clamp is secured to bare metal adjacent to the weld seam a...

Страница 4: ...clothing The use of neck protection may be necessary against reflected radiation Arc welding machines generate a magnetic field which is detrimental to pacemakers Consult your doctor before going nea...

Страница 5: ...with any of the panels removed NEVER attempt any electrical or mechanical repair unless your are a qualified technician If you have a problem with the machine contact your local CLARKE dealer NEVER u...

Страница 6: ...E In effect this means that this product must not be disposed of with general household waste It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment WEEE at a...

Страница 7: ...cted to the terminal which is marked N or coloured black The BROWN wire must be connected to the terminal which is marked L or coloured red The YELLOW AND GREEN wire must be connected to the terminal...

Страница 8: ...for the power rating of this tool see specifications the conductor size should also be at least the same size as that on the machine or larger When using a cable reel always unwind the cable complete...

Страница 9: ...position connect the welding leads as follows Welding rod holder lead to the ve terminal Work clamp lead to the ve terminal 2 Select the appropriate welding rod and insert it into the welding rod hold...

Страница 10: ...ectrode on the workpiece As soon as the arc is primed withdraw the electrode from the workpiece to leave a tiny gap of around 1 5mm 1 16 The current will flow across the gap with a crackling noise and...

Страница 11: ...o the leading edge of the weld pool to fill the joint This process is ideally suited for welding thin metals such as car body panels pressure vessels heat exchangers pipes etc where accuracy and a hig...

Страница 12: ...re regulator on to the gas bottle tightly and attach the gas hose to the inlet connector securely with a hose clip 4 Turn the pressure regulator knob to set a pressure of approx 2 5kg cm2 35 lbf in2 5...

Страница 13: ...u finish welding NOTE To avoid a visible strike mark on the surface of the workpiece it is advisable to strike the arc in the joint where the mark will be concealed by the weld Thin sheet and stainles...

Страница 14: ...ial are shown in the chart below Metal Welding Current Amps Workpiece Thickness mm Filler Rod Dia mm Welding Electrode Dia mm Gas Flow ltr min Mild Steel 20 30 1 0 1 1 6 4 5 60 80 2 1 2 1 6 1 6 4 5 80...

Страница 15: ...heavy deposit which overlaps at the sides It is wasteful both in terms of time and electrode use ELECTRODE MOVED TOO QUICKLY This causes poor penetration with a stringy and incomplete weld deposit Sla...

Страница 16: ...rest CLARKE dealer Inverter printed circuit is defective Contact your nearest CLARKE dealer Wrong output current Current selector control is defective Contact your nearest CLARKE dealer Low power supp...

Страница 17: ...dition and not cracked 3 Always avoid getting particles of metal inside the machine since they could cause short circuits High Sprays Electrode is too inclined Make appropriate corrections Profile def...

Страница 18: ...ddress of manufacturer 12 Rated Welding Current Symbol 2 Model Number Part Number 13 Conventional Load Voltage Symbol 3 Serial Batch Number 14 Energy Supply Symbol 4 Welding Power Source 15 Rated Supp...

Страница 19: ...es available from your CLARKE dealer Please quote the part numbers shown below AT135 Unpacked Weight kg 6 3 Dimensions l x w x h mm 360 x 146 x 200 Power Supply 230V AC 50Hz Rated Max Input Current A...

Страница 20: ...20 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com EXPLODED DIAGRAM PARTS LIST AT135...

Страница 21: ...nductance 4 Line card 21 Fast recovery diode 5 Fan hood 22 Control PCB 6 Power cable 23 Main PCB 7 Fan 24 Bottom 8 Bridge heatsink 25 Rubber Foot 9 IGBT Radiator 26 Front Plastic Panel 10 IGBT Radiato...

Страница 22: ...22 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY UKCA...

Страница 23: ...23 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY CE...

Страница 24: ...24 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com...

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