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UL Listed Pilot-Operated Pressure Control

INSTALLATION / OPERATION / MAINTENANCE

90G-21/90A-21 UL

MODEL

The Cla-Val 90-21 Pressure Reducing Valve is a pilot-operated regulator, 
capable of holding downstream pressure to a predetermined pressure. 

1. 

SPECIAL NOTE:

 For system protection, on valve sizes 1-1/2" thru 8" a 

UL Listed minimum 1/2" pressure relief valve shall be installed down-
stream (system side) of the 90-21 Pressure Reducing Valve. For valve 
sizes 10" and 12" a UL Listed 3" or larger relief valve shall be installed 
downstream side of the 90-21. Adequate drainage of the relief valve dis-
charge must be provided. The relief valve should be set above the “no 
flow” or “dead end” shutoff pressure which is at 2 to 8 psi higher than the 
90-21 set pressure for 1-1/2" thru 8" valve sizes and 2 psi for 10" and 12" 
valve sizes. 

2. Allow sufficient room around the valve assembly to make adjustments 
and for disassembly. 

3. It is recommended that isolation valves be installed on both ends of the 
90-21 valve to facilitate isolating the valve for start-up, testing and preven-
tative maintenance. 

4. 

BEFORE THE VALVE IS INSTALLED, PIPE LINES SHOULD BE 

FLUSHED OF ALL CHIPS, SCALE, AND FOREIGN MATTER. 

5. Place the 90-21 valve in line with flow through the valve in the direction 
indicated on the nameplate. Check all fittings and hardware for proper 
makeup and that no apparent damage is evident. 

6. Cla-Val valves operate with maximum efficiency when mounted in hori-
zontal piping with the cover UP; however, other positions are acceptable. 
Due to size and weight of cover and internal components of six inch and 
larger valves, installation with the cover up is advisable. This makes peri-
odic inspection of internal parts readily accessible. 

7. Installation, testing, inspection and maintenance shall be in accordance 
with NFPA 13, 14 and 25. 

Start-Up and Adjustment

 

1. Upon initial start-up and after any valve servicing, it is necessary to fol-
low these steps. 

2. Prior to pressurizing the valve make sure the necessary gauges to 
measure pressure are installed. Gauges should be installed upstream 
(inlet) and downstream (outlet) of the valve. Unused ports on main valve 
body can be used for this purpose. 

CAUTION:

  During start-up and test procedures a large volume of water 

may be discharged downstream. Check to make sure that the downstream 
venting is adequate to prevent damage to personnel and equipment. 

3. Close upstream and downstream isolation valves. 

4. Slowly open the upstream isolation valve enough to allow the valve and 
pilot control system to fill with liquid. 

5.  Bleed air from the main valve (1) cover and pilot system by slightly loos-
ening fittings or plugs at all high points until a steady flow of water is 
observed retighten. It may be necessary to do this more than once. 

6. Open fully the upstream isolation valve. 

7. Slowly open the downstream isolation valve part way to establish a low 
flow rate.

  

There must be liquid flowing through the valve during pressure 
adjustments

.  

Optimum valve performance occurs when pressure setting is done with 
flow rate as low as practical. 

8. Adjust the CRD Control (3) to desired pressure. To change pressure setting, 
turn the adjusting screw in (clockwise) to increase outlet pressure. Turn the 
adjusting screw out (counterclockwise) to decrease outlet pressure. The pres-
sure should change approximately 27 psi per turn. Only slight changes in 
adjustment should be made to avoid damage to equipment. When the 
desired setting has been made, tighten jam nut and replace cover.

 

9. To fine tune the operation of the main valve, an oscillation control device 
is included but may not be necessary. Adjust screw clockwise/counter-
clockwise until system pressures stabilize. 

10. For 1-1/2" thru 8" 90-21 Pressure Reducing Valves the downstream 
pressure relief control recommended set point is 2-8 psi above the CRD 
(3) set point. For 10" and 12" 90-21 Pressure Reducing Valves the set 
point is 2 psi above the CRD (3) set point. The relief valve for the 10" and 
12" 90-21 shall be installed a recommended minimum 6 pipe diameters 
downstream of the 90-21 

11. Pressure ratings of components installed downstream of the Model 90-21 
pilot operated pressure control valve shall not be exceeded. 

12. Valves shall be tested after installation in accordance with NFPA 13 or 
NFPA 14 or both NFPA 13 and 14, whichever is applicable, and tested peri-
odically thereafter in accordance with NFPA 25. 

Maintenance

 

1. The Cla-Val 90-21 Pressure Reducing Valve requires no lubrication or 
packing and a minimum of maintenance. However, a periodic inspection 
schedule should be established to determine how the fluid handled is 
affecting the efficiency of the valve. Minimum of once per year. 

2. When servicing the pilot control system, use care to prevent damage. If 
it is necessary to remove fittings or components, be sure they are kept 
clean and replaced exactly as they were. 

3. Repair and maintenance procedures of the Cla-Val Hytrol Main Valve 
and pilot control components are included in a more detailed IOM manual. 
It can be downloaded from our web site (www.cla-val.com) or obtained by 
contacting a Cla-Val Regional Sales Office. 

4.

 When ordering parts always refer to the catalog number and stock 

number on the valve nameplate.

Main valve 
fails to open 
 
 
 
 
 
 
 
 
 
Main valve 
fails to close 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Fails to 
Regulate

No pressure at valve inlet 
 
Main valve diaphragm assembly 
inoperative 
 
Pilot Valve (CRD) not opening: 
1. No. spring compression 
2. Damaged spring 
3. Spring guide not in place 
4. Yoke dragging on inlet nozzle 
 
Foreign matter between disc 
and seat or worn disc. Scale on 
stem or Diaphragm ruptured 
Flow Clean Strainer plugged 
 
Pilot Valve (CRD) remain open: 
1. Spring compressed solid 
2. Mechanical obstruction 
 
3. Worn disc 
 
4. Yoke dragging on inlet nozzle 
5. Diaphragm damaged or loose 
diaphragm nut. Leakage from 
vent hole in cover 
Air in main valve cover and/or 
tubing 

Pilot Valve (CRD) yoke dragging 
on inlet nozzle 

Check inlet pressure 
 
Disassemble, clean and polish 
stem, replace detective parts 
 
 
1. Tighten adjusting screw 
2. Disassemble and replace 
3. Assemble properly. 
4. Assemble properly 
 
Disassemble main valve, 
remove matter, clean parts and 
replace defective parts 
Remove and clean or replace 
 
 
1. Back off adjusting screw 
2. Disassemble and remove 
obstruction 
3. Disassemble remove and 
replace disc retainer assembly 
4. Assemble properly 
5. Disassemble. replace 
diaphragm and/or tighten nut 

Loosen top cover plug and fit-
tings and bleed air  

Assemble properly 

SYMPTOM

PROBABLE CAUSE

REMEDY

LISTED

Valve Size

Minimum Differential Pressure

1-1/2"

20 psid

2" - 8"

10 psid

10"

20 psid

12"

45 psid

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