CLA-VAL 43-01/643-01 Скачать руководство пользователя страница 1

43-01/643-01

Distributed By: M&M Control Service, INC.
Phone: 800-876-0036     Fax: 847-356-0747     Email: [email protected]

Distributed By: M&M Control Service, Inc.

                http://www.mmcontrol.com/claval-index.php

800-876-0036     847-356-0566

Содержание 43-01/643-01

Страница 1: ...3 01 Distributed By M M Control Service INC Phone 800 876 0036 Fax 847 356 0747 Email Sales mmcontrol com Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 2: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 3: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 4: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 5: ...tions are acceptable Due to size and weight of the cover and internal components of 8 inch and π l arger valves installation with the cover UP is advisable This makes internal parts readily accessible for periodic inspection 6 If a pilot control system is installed on the 100 01 Hytrol Valve use care to prevent damage If it is necessary to remove fittings or components be sure they are kept clean ...

Страница 6: ...ing out probable causes and remedies the following three checks can be used to diagnose the nature of the problem before maintenance is started They must be done in the order shown Open Cocks Check upstream pressure pilot system strainer tubing cocks or needle valves for obstruction Replace diaphragm Clean and polish stem Inspect and replace any damaged or badly eroded part Remove obstruction Repl...

Страница 7: ...ed The stem should also be checked for scale build up See Maintenance section for procedure 11 For valves 6 and smaller the Hytrol Valve s freedom of move ment check can also be done after all pressure is removed from the valve SEE CAUTION After closing inlet and outlet isolation valves and bleeding pressure from the valve check that the cover chamber and the body are temporarily vented to atmosph...

Страница 8: ...the nut and give it a sharp rap rather than a steady pull Usually several blows are sufficient to loosen the nut for further removal On the smaller valves the entire diaphragm assembly can be held by the stem in a vise equipped with soft brass jaws before removing the stem nut The use of a pipe wrench or a vise without soft brass jaws scars the fine finish on the stem No amount of careful dressing...

Страница 9: ...s mechanically restricting the stroke of the valve The cover must be removed the obstruc tion located and removed See Maintenance Section for procedure Inspection of Parts After the valve has been disassembled each part should be examined carefully for signs of wear corrosion or any other abnormal condition Usually it is a good idea to replace the rub ber parts diaphragm and disc unless they are f...

Страница 10: ...Hex Nut 8 and larger 4 Stud 8 and larger 5 Cover Bearing 6 Cover 7 Stem Nut 8 Diaphragm Washer 9 Diaphragm 10 Spacer Washers 11 Disc Guide 12 Disc Retainer 13 Disc 14 Stem 15 Seat 16 Body 17 Spring 22 Flat Head Screws 8 and larger 23 Seat O Ring 24 Hex head Bolt 1 1 4 thru 4 25 Nameplate 26 Upper Spring Washer Epoxy coated valves only 27 Lower Spring Washer Epoxy coated valves only 28 Cover Bearin...

Страница 11: ... a long life of dependable trouble free operation It s smooth flow passages and fully guided disc and diaphragm assembly assure optimum control when used in piping systems requiring remote control pressure regulation solenoid operation rate of flow control or check valve operation Available in various materials and in a wide range of sizes It s applications are unlimited 100 20 600 Series Hytrol V...

Страница 12: ...ce Viton Rubber Parts suffix KB Optional diaphragm disc and o ring fabricated with Viton synthetic rubber Viton is well suited for use with mineral acids salt solutions chlorinated hydrocarbons and petroleum oils and is primarily used in high temperature applications up to 250 F Do not use with epoxy coatings above 175 F Heavy Spring suffix KH The heavy spring option is used in applications where ...

Страница 13: ... U S gpm or l s V Fluid Velocity feet per second or meters per second P Pressure Drop in psi or bar CV Factor Formulas for computing C Factor Flow Q and Pressure Drop V P CV Q P CV Q P CV Q P 2 V Functional Data Model 100 20 3 80 62 15 293 89 3 20 6 032 12 4 100 136 32 5 135 32 251 76 4 254 77 6 12 7 12 9 08 30 6 150 229 55 233 56 777 237 1 751 229 23 1 22 3 17 64 8 200 480 115 545 132 748 228 1 5...

Страница 14: ...larger valves installation with cover UP is advisable We recommend isolation valves be installed on inlet and outlet for maintenance Adequate space above and around the valve for service personnel should be considered essential A regular maintenance program should be established based on the specific application data However we recommend a thorough inspection be done at least once a year Consult f...

Страница 15: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 16: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 17: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 18: ...ARTS LIST ITEM DESCRIPTION 1 Cover Screw 8 Required 2 Cover 3 Spring 4 Diaphragm Washer 5 Diaphragm 6 Disc Retainer Assembly 7 Body Plug 3 8 NPT 8 Body Recommended Spare Parts When Ordering parts please specify All nameplate data Description Item Number Material MODEL Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 19: ...tion Item Number Material 1 2 3 4 1 7 16 3 1 2 2 3 8 2 3 8 25 32 29 32 A C MAXIMUM D PARTS LIST ITEM DESCRIPTION 1 COVER SCREW 2 NAMEPLATE 3 NAMEPLATE SCREW 10 COVER 11 SPRING 13 STEM NUT 14 DIAPHRAGM WASHER 15 DIAPHRAGM 16 DISC RETAINER ASSEMBLY 19 DISC GUIDE 22 SEAT 24 BODY PLUG 25 BODY 26 O RING SEAT Recommended Spare Parts 100 01 3 4 1 2 Hytrol Valve 100 01 1 Hytrol Valve Distributed By M M Co...

Страница 20: ...t screw out counterclockwise to decrease flow rate DISASSEMBLY The Differential Control Valve should be removed from the Hytrol Valve assembly Make sure that pressure shutdown is accomplished prior to disconnecting assembly During disassembly inspect all threads for dam age or evidence of cross threading NOTE A bench vice equipped with soft brass jaws should be used to hold the valve body during d...

Страница 21: ...noid is energized for a long period the solenoid enclosure becomes hot and can be touched with the bare hand for only an instant This safe operating temperature Any excessive heating will be indicated by the smoke and odor of burn ing coil insulation CLEANING A periodic cleaning of all valves is desirable The time between cleanings will vary depending on the media and service conditions In general...

Страница 22: ...BRASS DISC HOLDER ASSEMBLY DISC SPRING BODY GASKET END CAP END CAP BODY GASKET DISC SPRING DISC DISC HOLDER BODY ST ST BODY GASKET CORE ASSEMEBLY CORE SPRING WIDE END IN CORE FIRST CLOSED END PROTUDES FROM TOP OF CORE PLUGNUT CORE TUBE SUB ASSEMBLY BONNET GASKET BONNET SOLENOID ENCLOSURE RETAINING CAP PARTS INCLUDED IN SPARE PARTS KITS MANUAL OPERATOR SCREW TYPE MS MANUAL OPERATOR PUSH TYPE MO SLE...

Страница 23: ... from the accessibility of live parts install the open frame solenoid in an enclosure FOR BLACK ENCLOSURE TYPES 7 AND 9 ONLY CAUTION To prevent fire or explosion do not install solenoid and or valve where ignition temperature is less than 165 C On valves used for steam service or when a class H solenoid is used do not install in hazardous atmos pherewhereignitiontemperatureislessthan180 C Seenamep...

Страница 24: ...aning All solenoid operators and valves should be cleaned periodically The time between cleaning will vary depending on medium and service conditions In general if the voltage to the solenoid is correct sluggish valve operation excessive noise or leakage will indicate that cleaning is required Clean strainer or filter when cleaning the valve Preventive Maintenance Keep the medium flowing through t...

Страница 25: ...Bonnet Construction red cap nameplate retainer solenoid with 1 2 NPT 1 312 diameter mounting hole grounding wire green or green with yellow stripes 062 to 093 maximum thickness of panel for mounting plugnut core tube sub assembly core For special wrench adapter order kit No K218 948 bonnet gasket valve bonnet spring washer retainer core solenoid base sub assembly finger washer 0 69 diameter mounti...

Страница 26: ... grounding screw and cup washer See torque chart above gasket DIN terminal adapter connector gasket gland nut gland gasket washer center screw Open Frame Solenoid with DIN Terminal Plug Connector Note Junction box with screw terminals shown With screw terminal block removed remaining parts comprise the junction box for spade terminal construction See torque chart above socket head screw 5 32 hex k...

Страница 27: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 28: ...r evidence of cross threading Check inner and outer screens for clogging embedded foreign particles breaks cracks corrosion fatigue and other signs of damage CLEANING After inspection cleaning of the X46 can begin Water service usually will produce mineral or lime deposits on metal parts in contact with water These deposits can be cleaned by dipping X46 in a 5 percent muriatic acid solution just l...

Страница 29: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 30: ... Check spring for visible distortion cracks and breaks Inspect all parts for damage corrosion and cleanliness CLEANING After disassembly and inspection cleaning of the parts can begin Water service usually will produce mineral or lime deposits on metal parts in contact with water These deposits can be cleaned by dipping the parts in a 5 percent muriatic acid solution just long enough for deposits ...

Страница 31: ...er Stamped on Side Description CV Flow Control Part Description Material ITEM DESCRIPTION QUAN 1 Cap SS only 1 2 Nut Jam 1 3 Seat 1 4 Gasket 1 5 Disc 1 6 Spring 1 7 Ring Retaining 1 8 Stem 1 9 O Ring 1 10 Housing 1 PL CV R 11 01 PARTS LIST Distributed By M M Control Service INC Phone 800 876 0036 Fax 847 356 0747 Email Sales mmcontrol com Distributed By M M Control Service Inc http www mmcontrol c...

Страница 32: ...Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 33: ... screen stock number 68373A All other parts available only in replacement assembly Standard 60 mesh pilot system strainer for fluid service PL X43 R 6 00 PARTS LIST Distributed By M M Control Service INC Phone 800 876 0036 Fax 847 356 0747 Email Sales mmcontrol com Distributed By M M Control Service Inc http www mmcontrol com claval index php 800 876 0036 847 356 0566 ...

Страница 34: ... of the inlet flange These two brass plates appear on 3 8 1 2 and 3 4 size valves and are located on the valve cover These two brass plates appear on 1 through 3 size screwed valves or 1 through 2 flanged valves It is located on only one side of the valve body This brass plate appears on altitude valves only and is found on top of the outlet flange This brass plate is used to identify pilot contro...

Страница 35: ...e any of the foregoing or assume any additional liability or responsibility in connection with the product The liability of Cla Val is limited to material replacements F O B Newport Beach California TERMS OF SALE ACCEPTANCE OF ORDERS All orders are subject to acceptance by our main office at Newport Beach California CREDIT TERMS Credit terms are net thirty 30 days from date of invoice PURCHASE ORD...

Страница 36: ...901D 9817902B N A 9817903K 9817905E 9817905E 3 8 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 4 6 8 9169806J 9169807G 9169808E 9169809C 9169810A 9169817F 9169818D 9169819B 9169820K N A N A N A N A N A N A N A 9169810A 9169818D 9169819B 9169820K Valve Size Valve Size 9169801K 9169802H 9169803F 9169804D 9169805A 9169811J 9169812G 9169813E 9169815K 9817901D 9817902B 9817903K 9817904H 9817905E N A N A 100 01 100 2...

Страница 37: ... Cl CFC2 C1 CSM 11 A2 2 CSM 11 A2 2 33A 1 33A 2 Pilot Assembly Only Complete Float Control less Ball Rod Disc Distributor Seals Mechanical Parts Assy Pilot Assembly Only Complete Internal Assembly Seal Complete Internal Assembly Seal 89541H 89016A 2674701E 97544B 18053K 2036030B 2040830J Control Description Stock Number Repair Assemblies In Standard Materials Only Valve Size Valve Size Kit Stock N...

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