CKD HD-0.5 Скачать руководство пользователя страница 7

3-1)

See to it that the ambient temperature is -1〜52℃. 

3-2)

Provide a space of approximately 500mm at the top, bottom and front in 
order  to  enable  the  replacement  of  desiccant  tube,  solenoid 
valve ,etc .convenient. 

3-3)

Install a regulator, filter and Microalescer in the primary side in order 

 

 

to upkeep the performance of desiccant. Install the filter also in the 

 

 

secondary side. (See 

Installation Drawing

 on page 4.) 

3-4)

Install pipes to the inlet and outlet of heatless air dryer, taking due care 
that there mis no leakage. 

3-5)

Connect the power source according to the plate on the heatless air dryer.  

3-6)

Connect a ground to the grounding terminal of the heatless air dryer left 
side. (screw size: M4) 

3-7)

At the time of maintenance and check, install a by-pass circuit with a stop 
valve if the flow inside the pipe can not be shut off.(See 

Installation 

Drawing

 on page 4.) 

3-8)

Install plugs to the inlet and outlet not in use in order to avoid leakage. 

4-1)

Turn on the power source of heatless air dryer only after applying pressure. 
Turning  on  the  power  source  before  applying  pressure  (particularly  at 
pressure  less  than 0.2MPa)  may  deteriorate the function of ball check, 
causing excessively high rate of regenerative purging at the beginning. 

4-2)

The outlet flow rate extremely exceeding the specified value may deteriorate 
the function of ball check, leading to excessively high rate of regenerative 
purging. Hence due care shall be paid to this regard. 

4-3)

The desiccant, not used over a long period(approximately one week), may have 
become wet. In such case, stop the secondary valve of heatless air dryer 
and carry out regenerative purging for about 30 minutes before operation. 

4-4)

The regenerative purging is set to change over from left to right and vice 
versa every 30 seconds (every 2minutes in the case of HD-6 and HD-9). Make 
sure that the change-over is made properly as specified. 

4-5)

Replacement of desiccant 
The desiccant tower consists of spring, desiccant, porous sheet, filter, 
etc, and is installed to the main body. Refer to LEST OF SPARE on page 12 
for replacement of desiccant. However, replacement shall be made every 1.5
〜2 years. 
Execute it according to the following notes when you remove the desiccant 
tower. 

3.CAUTION AT INSTALLATION

4.MAINTENANCE & CAUTION AT MAINTENANCE

Содержание HD-0.5

Страница 1: ...0 8698 A HEATLESS AIR DRYER INSTRUCTION MANUAL HD 0 5 HD 1 HD 1 5 HD 2 HD 4 HD 6 HD 9 Be sure to read this manual before installing and operating your HEATLESS AIR DRYER Keep this manual within the re...

Страница 2: ......

Страница 3: ...For proper application of it please read this manual well prior to start operating it Beware of causing unexpected trouble sometimes otherwise not only may fail to attain the capacity to its full exte...

Страница 4: ...ESHOOTING 6 6 HEATLESS AIR DRYER INSTALLATION DIAGRAM 7 7 OUTLINE DRAWING 8 8 PNEUMATIC CIRCUIT DIAGRAM 11 9 OVERHAULING 12 10 ELECTRIC WIRING DIAGRAM 13 11 ELECTRIC CIRCUIT DIAGRAM 14 12 CHANGE OVER...

Страница 5: ...dryer Break down or shorter life time of the product may result If you did the warranty is expired 7 Do not touch any parts wires terminals or piping in side of the dryer Causes of an electric shock o...

Страница 6: ...g In the left hand side figure the timer keeps both of the solenoid valve D and F closed during the stationary stage Here the air from desiccant tube A flows into desiccant tube C through orifice B vi...

Страница 7: ...he power source before applying pressure particularly at pressure less than 0 2MPa may deteriorate the function of ball check causing excessively high rate of regenerative purging at the beginning 4 2...

Страница 8: ...g it There is a possibility that air leaks when excessive power is added because there is O ring HD 2 HD 4 Turn the hex head part of the head gripping it Do not grip it in the size shown 10mm in a rig...

Страница 9: ...mm 10mm in a right picture when you turn the lower side of the tower gripping it There is a possibility that air leaks when excessive power is added because there is O ring 4 6 Replacement of solenoid...

Страница 10: ...t orifice Check and repair Replace the coil Clean the orifice Excessively high regenerative purging in one side of tube Intrusion of foreign substance in solenoid valve Broken plunger spring of soleno...

Страница 11: ...7 Note 1 is a reference diagram for installing regulator and flow meter 2 Microalescer is not needed if the inlet air has no oil content 6 HEATESS AIR DRYER INSTALLATION DIAGRAM...

Страница 12: ...R MOTOR 87 8709 2 1 J226 058 FOR 200V 13 VALVE SEAT 2 30 8728 2 3 TIMER MOTOR 87 8709 1 1 J226 057 FOR 100V 12 VALVE SEAT 1 30 8727 2 2 SOLENOID VALVE 15 8855 2 2 ADK11 15X2016 FL AC200V 11 O RING 78...

Страница 13: ...RONT COVER 1 16 BALL CHECK 79 506 2 5 BRACKET 1 15 VALVE SEAT 2 F4 506836 2 4 SILENCER 43 8719 1 SL 10A 14 VALVE SEAT 1 F4 506835 2 3 TIMER MOTOR 87 8710 2 1 J226 060 FOR 200V 13 Cross recessed pan he...

Страница 14: ...G 87 6299 1 CORD 2 3m 19 MOISTURE INDICATOR F4 188308 1 6 FRONT COVER 1 18 NAME PLATE 1 5 BRACKET 1 17 O RING 78 8702 8 4 SILENCER 43 8719 2 SL 10A 16 O RING 78 042 8 3 TIMER MOTOR 87 8711 1 1 J226 06...

Страница 15: ...11 8 1 8 2 HD 0 5 HD 1 HD 1 5 HD 2 HD 4 HD 6 8 3 HD 9 M I MOISTURE INDICATOR SIL SILENCER S V SOLENOID VALVE OR ORIFICE SA V SHUTTLE VALVE D D A B DRYING DRUM No PART 8 PNEUMATIC CIRCUIT DIAGRAM...

Страница 16: ...12 9 OVERHAULING...

Страница 17: ...13 10 1 HD 0 5 HD 1 HD 1 5 HD 2 HD 4 HD 6 10 2 HD 9 10 ELECTRIC WIRING DIAGRAM...

Страница 18: ...5 HD 1 HD 1 5 HD 2 HD 4 12 2 HD 6 12 3 HD 9 ELECTRIC CIRCUIT DIAGRAM CHANGE OVER TIME CHART S OL Switch with indicating lamp TM Timer motor M Motor LS 1 2 Limit switches S V 1 2 3 4 Solenoid valves F...

Страница 19: ...Also send the desiccant tube which will be returned after replacing the desiccant Note Stop the secondary valve and carry out regenerative purging for about 30 minutes after the replacement of desicc...

Страница 20: ...tor 1 HD 0 5 1 1 5 2 4 For 100V 87 8709 1 For 200V 87 8709 2 HD 6 For 100V 87 8710 1 For 200V 87 8710 2 HD 9 For 100V 87 8711 1 For 200V 87 8711 2 5 Switch 9 6g 1 For 100V 87 8727 1 For 200V 87 8727 2...

Страница 21: ...Parts Term More than 1 yr less than 2 yr More than 2 yr less than 3 yr More than 3 yr 9 O ring 0 3g NBR 4 8 78 042 ARP 568 112 10 O ring 0 3g NBR 4 8 78 8702 JIS B2401 P16 11 Fuse 1 Glass tube fuse 5...

Страница 22: ...21 Dew point can be measured either by using dry ice and thermometer or through an instrument using electricity or battery In general dry ice is used for measuring dew points up to 40 while dew points...

Страница 23: ...regeneration heatless system Regeneration cycle Change over Every 60Hz 1min Change 0 5min 50Hz 1 2min Change 0 6min Change over Every 60Hz 4min Change 2min 50Hz 4 8min Change 2 4min Power source Singl...

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