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Civemasa Implementos Agrícolas 

29

AACRP

Maintenance

Hydraulic cylinder maintenance

NOTE • Do not clamp rod by chrome surface.

Ports

Ports

• Never make any verification or maintenance if the system is 

pressurized.

IMPORTANT

When cylinder repair is required, clean off unit, disconnect hoses and plug ports before 

removing cylinder.

When removed, open the cylinder ports and drain the cylinder's hydraulic fluid.
Examine the type of cylinder. Make sure you have the correct tools for the job.
You may require the following tools:
• Proper seal kit;
• Screwdriver and rubber cable;
• Pliers and wrenches.

Disassembly:

1) Remove the end cap (A);
2) Carefully remove inner assemblies (B);
3) Disassemble the piston (C) from the rod assembly by removing lock nut (D);
4) Slide off gland assembly (E) and end cap (A);
5) Remove seals and inspect all parts for damage;
6) Install new seals and replace damaged parts with new components;
7) Inspect the inside of the cylinder barrel, piston, rod and other polished parts for burrs 

and scratches. Smooth areas as needed with an emery cloth.

Содержание AACRP

Страница 1: ...A AC R P A AC R P OPERATOR S MANUAL...

Страница 2: ...lastic deformation of the flat spring returning the moldboards to working position instantly being just necessary to lift the equipment Special coating with high density polyethylene that reduces the...

Страница 3: ...ons 19 Preparing the tractor Quick coupling Hanger type 19 7 Adjustments and operations 20 to 25 Plow leveling 20 Depth adjustment of the moldboard 21 Automatic retrieving and pressure adjustment 22 I...

Страница 4: ...e who own a full knowledge of the tractor and equipment must transport operate and carry out any maintenance on them Civemasa is not responsible for any damage caused by accident on transporting maint...

Страница 5: ...accidents This symbol is a warning used to prevent accidents The instructions under this symbol refers to the safety of the operator mechanician or third parties therefore they should be carefully re...

Страница 6: ...rotection and safety always wear adequate clothes and footwear while operating the equipment Never use your bare hands to check hydraulic leaks the high pressure can cause injuries Never attempt to ch...

Страница 7: ...n hitching the equipment to the tractor Only pull the equipment using a tractor with appropriate power Do not drive the equipment under the influence of alcohol or any soothing stimulating medicine as...

Страница 8: ...ecure the equipment to the truck or trailer during the transport Make sure the SMV Slow Moving Vehicle sign and all the lights and reflectors that are required by the local highway and transport autor...

Страница 9: ...Use the adequate points for lifting and be sure that the equipment is safe Avoid accidents Always keep a safe distance from the equipment Minimum 3 meters Minimum 3 meters long long This moldboard plo...

Страница 10: ...03 1739 1 Read the manual decal 05 03 03 1428 1 Lubricate and tighten daily decal 05 03 03 1827 The safety decals warn about the equipment points that require more attention and they should be kept in...

Страница 11: ...40 3010 300 340 ATTENTION Type Plow Model AACRP Spacing between moldboards 810 mm Number of moldboards 05 06 07 and 08 Hitching type Three point hitch Category II Working speed 5 to 8 km h Height 950...

Страница 12: ...ACRP Data sheet Dimensions for transportation and storage Model Number of moldboards A B C D AACRP 05 1510 810 4100 5940 06 1510 810 4100 6420 07 1510 810 4100 7130 08 1510 810 4100 8040 Measures in m...

Страница 13: ...ACRP Components AACRP On land reversible moldboard plow 07 07 01 01 02 02 08 08 04 04 05 05 03 03 06 06 06 06 01 Frame 05 Moldboards 02 Drawbar 06 Gauge wheels 03 Hydraulic cylinder 07 Stabilizer 04 P...

Страница 14: ...es the factory assembled but to facilitate loading and transportation the plow may leave unassembled in some cases Follow the instructions below for the correct way to assemble your plow Connect the f...

Страница 15: ...r F and axle bushing G Place the guide fastener H on the moldboard carrier frame using a bolt I and flat washers J on the upper part on the lateral use a bolt K spring washer L and flat washer M Place...

Страница 16: ...e plow E E D D A A F F G G A A G G G G E E C C A A B B Couple the moldboards A to the moldboard carrier frame B using a pin C castle nut and cotter pin Then couple the automatic retrieving set D with...

Страница 17: ...6 and 8 7 models To add a moldboard on some equipment models use the adapter A which must be fastened to the moldboard carrier frame B using bolts C spring washers and nuts D A A B B C C E E D D When...

Страница 18: ...using a junction axle C castle nut D flat washer and cotter pin Place the stabilizer E to the wheelset A with junction axle F and cotter pin On the other end use the junction axle G and cotter pin Fa...

Страница 19: ...es AACRP Item Description Quantity A Hydraulic cylinder 01 B 3 8 x 6000 TR TM hose Pressure 01 C 3 8 x 6000 TR TM hose Return 01 D Male quick coupler with cap 02 Identify the hoses as shown on the ill...

Страница 20: ...ting it for maneuvers check the tractor manual to be sure about the necessary weight to not affect the stability of the tractor plow set Without this proper weight distribution serious accidents or ev...

Страница 21: ...e lower right hydraulic arm leaving the equipment drawbar lifted or both B with the same measure On the length the leveling is done through the upper hydraulic arm third point leaving the frame parall...

Страница 22: ...u wish to change the working depth See the tractor manual To help reaching the desired depth the front A and rear B gauge wheels must be on the same height Adjust the front wheel A through the holes C...

Страница 23: ...for replacing them If the soil is free from obstacles such as stones roots and others the pressure adjustment bolts B must be positioned facing the flat spring If the soil has obstacles that may stuc...

Страница 24: ...luences the job are Equipment leveling Used gear which is relative to the working speed Plowing depth Tractor position related to the previous furrow The tractor gear must be determined by the soil co...

Страница 25: ...valve activation adjustment Consult the tractor manual to check how to properly adjust it Forming ridges Adjust the upper arm of the third point Uneven equipment Level the equipment according to the...

Страница 26: ...sengers on the tractor or plow Keep the lower arms of the tractor hydraulic lift adjusted Keep the equipment centralized with the tractor and on the same level of the soil surface Never carry out the...

Страница 27: ...cessary to carry out a proper lubrication as follows Lubricate all grease fittings every 24 working hours Be certified about the lubricant quality regarding its efficiency and purity avoiding the use...

Страница 28: ...ACRP Maintenance Replacement of the blades and polyethylene plates C C C C B B A A When noticing excessive wear of the blades A and polyethylene plates B replace these parts by fully loosening the fix...

Страница 29: ...ment as well as a higher cost for repairing it because when the bearing breaks during working more parts of the set gets damaged Check the retainer A position to allow that the excess of grease gets o...

Страница 30: ...pe of cylinder Make sure you have the correct tools for the job You may require the following tools Proper seal kit Screwdriver and rubber cable Pliers and wrenches Disassembly 1 Remove the end cap A...

Страница 31: ...k nut to proper value consult torque table on the important data section 3 Lube inside of barrel piston seals and gland seals with hydraulic oil 4 With cylinder body held gently insert the inner assem...

Страница 32: ...ing contact with the soil The blades and the polyethylene plates must be replaced as soon as you notice an excessive wear After some hours of operation the bolts on the plow must be checked to see if...

Страница 33: ...cturer Never weld or heat a wheel This heat can cause increase in pressure with a risk of tire explosion Welding can compromise the structure of the wheel or distort it When filling the tires make sur...

Страница 34: ...ess on the barrel or other problems consequently leading to internal leakages lack of power gripping damages to the cylinder rods etc Do not attempt any makeshift repairs to the hydraulic lines fittin...

Страница 35: ...with AACRP 5 moldboards R L 2 40 m V 5 000 m h E 0 90 X 10 000 m2 R 2 40 x 5 000 x 0 90 10 000 R The hourly income working with an AACRP that has 5 moldboards will be of approximately 1 08 hectares p...

Страница 36: ...2 1 90 17 09 NOTE An average speed of 5 km h was assumed to prepare the table above To know how many hours will be spent to work in a certain area previously known simply divide the value of the area...

Страница 37: ...l bolts to the torques specified in chart unless otherwise noted Check the tightness of bolts periodically using this bolt torque chart as a guide Replace hardware with the same strength Grade Class b...

Страница 38: ...EMENTOS AGR COLAS LTDA Marchesan Av 1979 Zip Code 15994 900 MAT O SP BRAZIL Telephone 55 16 3382 8222 www civemasa com br Civemasa reserves the right at any time to make improvements in the design mat...

Страница 39: ...Civemasa Implementos Agr colas 38 AACRP Notes...

Страница 40: ...rabajo 11 No efectuar regulajes con el equipo en funcionamiento 12 No permitir que ni os jueguen sobre o pr ximo de los equipos en operaci n durante el transporte o almacenado 13 La velocidad de opera...

Страница 41: ...CIVEMASA IMPLEMENTOS AGR COLAS LTDA CIVEMASA IMPLEMENTOS AGR COLAS LTDA Marchesan Av 1979 Zip Code 15994 900 MAT O SP BRAZIL Telephone 55 16 3382 8222 www civemasa com br...

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