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7

Start-up

Before starting

After installation and whenever it can be assumed that 

the pump has been emptied, the pump must be thor­

oughly filled with liquid. See fig 11. 

11

Make sure the prime mover is locked out 

and can not be started accidentally. 

Rotate the shaft by hand while filling the pump, to 

ensure that the rotor bores and magnetic couplings are 

filled. This is done by rotating the fan on the electric mo

­

tor after removing the fan cover.

12

Do not forget to fit the motor fan cover 

again before making start of motor 

possible.

If the suction pipe cannot be completely filled, it is 

important to ensure that the trapped air is evacuated 

without any pressure build up. (See fig. 5 Deaeration). 

13

Starting a dry pump is likely to cause 

damage to the pump and it's bearing and 

magnetic coupling.

Direction of rotation

When the pump is ready to be started, switch the motor 

briefly on and off and check that the drive motor rotates 

in the correct direction as indicated by the rotation ar­

row.

The arrow is placed on different spots depending on the 

pump series.

14

Don't mix up with arrow for inlet and outlet! 

Starting

Check that all valves necessary for the operation are 

fully opened in both discharge and suction lines.

The first time, the pump should be started with the ad

­

justing spindle of the pressure relief valve tightened to 

half of the available turns (the valve setting is increased 

when the spindle is turned clockwise).

By monitoring the pressure gauge it can be determined 

when the suction line is primed and the pump begins to 

work. Should the pump not operate normally soon after 

start, stop the pump within half a minute. Start again 

after about 3­5 minutes and run for half a minute. This 

procedure may need to be repeated a couple of times if 

the suction line is long. Should the pump still not work, it 

must be assumed there is a problem in the system that 

needs to be remedied. Check the suction line calcula­

tion on page 4 and/or see ”Trouble shooting”, page 8. 

Setting the pressure relief valve

The setting of the opening pressure is made as follows: 

Tighten the valve spindle by rotating clockwise to the 

maximum extent. The system pressure is regulated by 

throttling to required value. 

Fig. 11 Filling the pump

Fig. 13 Direction of rotation

The pressure relief valve is eased until the pressure is 

just beginning to decrease by turning the spindle CCW. 

The valve is now preset for desired opening pressure. 

Open the throttling valve entirely.

15

If operating temperature exceeds 60°C 

(149°F), appropriate measures to avoid 

skin contact shall be provided.

16

Use hearing protections whenever high 

noise can be expected from pump, motor 

and/or environment.

Содержание IMO OptiLine ACE3

Страница 1: ...OACE3 0601 04 en GB ID No 176 622 0 OptiLine ACE3 Maintenance Start up Instruction Screw pump...

Страница 2: ...r pump unit itself are marked by this sign Contents Installation 3 Transport and storage 3 Lifting of pump 3 Pipe connections 4 Suction line 4 Discharge line 4 Deaeration 4 Strainer 5 Liquid trap 5 Ga...

Страница 3: ...clothing 5 When handling liquids which may involve fire hazards appropriate precautions to avoid danger are to be taken Transport and storage Always protect the pump against ingress of water and othe...

Страница 4: ...short straight and has a suitable diameter The velocity in the suction line should be kept in the range 0 5 1 2 m s For L O circulating systems we recommend to keep it as low as possible These recomme...

Страница 5: ...should be selected so that it is large enough to allow adequate pressure at the pump inlet The pressure drop across the strainer should preferably not exceed 0 1 bar at max flow rate and nor mal opera...

Страница 6: ...out 3 minutes 80 by pass generally for unlimited periods of time If more than 50 recirculation is anticipated a value specific to each application should be determined by closely monitoring the pump b...

Страница 7: ...d suction lines The first time the pump should be started with the ad justing spindle of the pressure relief valve tightened to half of the available turns the valve setting is increased when the spin...

Страница 8: ...res sure Flow too low The pressure relief valve is set too low Discharge pressure also low Readjust the pressure relief valve Something is restricting the flow in the suction line This would usually c...

Страница 9: ...to normal pressure Motor is undersized for the prevailing conditions Check the motor Electrical power supply faulty Check the motor and motor connection Motor overload relay set too low or is faulty...

Страница 10: ...tor 1 x x G098 Compl magnetic coupling 105 Nozzle 1 x x 3 112 Balancing piston 1 x x 3 113 Key 1 x x 122 Ball bearing 1 x x 124 Retaining ring 1 x x 124A Support washer 1 x x 202 Idler rotor 2 x x 351...

Страница 11: ...kit D lead 193065 K lead 192252 L lead 192248 192250 N lead 192249 192251 192253 G057 Joint kit 192260 192261 192262 G070 Valve element 189873 189873 189873 G098 Magnetic coupling K 192254 192254 L 19...

Страница 12: ...OACE3 0601 04 en GB ID No 176 622 0 www imo se 12 Sectional view...

Страница 13: ...Wear will normally show as unnormal Vibration Noise Loss of capacity Reduction in flow pressure 19 If the pumps operating temperature exceeds 60 C let the pump cool off before any service maintenance...

Страница 14: ...s 701 and wash ers 701A Useful tools Magnetic coupling A Puller B Screw spanner 16 mm C Plastic mallet D Allen keys 3 mm 5 mm E Mounting sleeve D 25 5 mm F Screw driver G Plier H Guide pins I Oil can...

Страница 15: ...imo se 15 4 Dismount the pump Be careful with the mag netic force the first 5 cm 6 Remove the Sealing can S 3 Mount guide pins H 5 Dismount can screws R using the Allen key non magnetc 7 Remove the o...

Страница 16: ...0 and o ring 520A 11 Remove cover screws 451 and dismount front cover 5010 and gasket 506 9 Lift cover 520 Not valid for size 038 8 Remove the inner magnetic rotor U 12 Remove power rotor 1020 and idl...

Страница 17: ...ic rotor Q Do not use spanner inside magnetic rotor 15 Release spring tension by turning valve spin dle 608 CCW as much as possible Loosen and remove screws 453 Separate the valve element from the rea...

Страница 18: ...2A and screws 702 2 Place the outer magnetic rotor Q on the drive hub N 1 Attach the drive hub 998 using washer 998A and screw 998B 5 Fit the gasket 556 in place and fit the valve elements thin end 60...

Страница 19: ...ling cup S and tighten all screws R 8 Place gasket 506 and front cover 5010 and tighten screws 451 7 Reinsert the idler rotors 202 and the power rotor 1020 into the pump 11 Fasten the guide pins H bef...

Страница 20: ...OACE3 0601 04 en GB ID No 176 622 0 Adress IMO AB PO Box 42090 126 14 Stockholm Sweden...

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