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Circor Contromatics M6 1030 Скачать руководство пользователя страница 32

M6 SERIES IOM

6th EDITION

ISSUED 12/2014

32

M Series Spring Return Torques (in-lbs)

Contro

Size

Spring

Designation

Actuator Air Torques

Actuator Spring

Torques

40PSI

60PSI

80PSI

100PSI

120PSI

Start

End

Start

End

Start

End

Start

End

Start

End

Start

End

700

K11

312

287

494

469

677

652

860

834

1042

1017

78

53

K22

259

208

441

391

624

573

806

756

989

939

157

106

K33

206

130

388

312

571

495

753

678

936

860

235

160

K44

152

52

335

234

517

417

700

599

883

782

314

213

K55

-

-

282

156

464

338

647

521

829

703

392

266

K66

-

-

229

77

411

260

594

442

776

625

470

319

1030

K11

460

421

729

690

998

960

1267

1229

1536

1498

117

79

K22

381

304

650

573

919

843

1189

1112

1458

1381

234

157

K33

303

187

572

456

841

726

1110

995

1379

1264

351

236

K44

224

70

493

339

762

609

1031

878

1301

1147

468

314

K55

-

-

415

222

684

492

953

761

1222

1030

585

393

K66

-

-

336

105

605

374

874

644

1143

913

702

471

1400

K11

673

611

1062

1001

1452

1391

1841

1780

2231

2170

168

107

K22

566

444

956

833

1345

1223

1735

1612

2124

2002

335

213

K33

459

276

849

666

1239

1055

1628

1445

2018

1834

503

320

K44

353

109

742

498

1132

888

1522

1277

1911

1667

671

426

K55

-

-

636

330

1025

720

1415

1110

1805

1499

838

533

K66

-

-

529

163

919

552

1309

942

1698

1331

1006

639

2200

K11

1013

922

1608

1517

2202

2111

2797

2706

3392

3301

268

177

K22

836

654

1431

1249

2026

1844

2620

2438

3215

3033

535

353

K33

659

386

1254

981

1849

1576

2444

2171

3038

2765

803

530

K44

483

119

1078

713

1672

1308

2267

1903

2862

2498

1071

707

K55

-

-

901

446

1496

1040

2090

1635

2685

2230

1339

883

K66

-

-

724

178

1319

773

1914

1367

2508

1962

1606

1060

2900

K11

1439

1282

2268

2111

3097

2940

3926

3769

4755

4598

376

219

K22

1221

906

2050

1735

2879

2564

3708

3393

4537

4223

752

438

K33

1002

531

1831

1360

2660

2189

3489

3018

4318

3847

1128

656

K44

783

155

1612

984

2441

1813

3270

2642

4099

3471

1503

875

K55

-

-

1393

608

2222

1437

3051

2266

3880

3095

1879

1094

K66

-

-

1174

232

2004

1061

2833

1890

3662

2719

2255

1313

4100

K11

1745

1596

2763

2614

3780

3631

4797

4648

5815

5666

438

289

K22

1456

1158

2473

2175

3491

3193

4508

4210

5525

5227

877

579

K33

1166

720

2184

1737

3201

2754

4219

3772

5236

4789

1315

868

K44

877

281

1894

1298

2912

2316

3929

3333

4946

4351

1754

1158

K55

-

-

1605

860

2622

1877

3640

2895

4657

3912

2192

1447

K66

-

-

1316

422

2333

1439

3350

2456

4368

3474

2630

1737

5800

K11

2680

2438

4255

4013

5829

5587

7404

7162

8979

8737

712

469

K22

2210

1726

3785

3301

5360

4876

6935

6450

8509

8025

1423

939

K33

1741

1014

3316

2589

4890

4164

6465

5739

8040

7313

2135

1408

K44

1272

303

2846

1877

4421

3452

5996

5027

7570

6602

2847

1878

K55

-

-

2377

1166

3951

2741

5526

4315

7101

5890

3558

2347

K66

-

-

1907

454

3482

2029

5057

3604

6631

5178

4270

2817

9000

K11

4376

3998

6901

6523

9426

9047

11950 11572 14475 14097

1051

673

K22

3703

2947

6228

5471

8753

7996

11277 10521 13802 13045

2103

1346

K33

3030

1895

5555

4420

8080

6945

10604

9469

13129 11994

3154

2019

K44

2357

844

4882

3368

7406

5893

9931

8418

12456 10943

4206

2692

K55

-

-

4209

2317

6733

4842

9258

7366

11783

9891

5257

3366

K66

-

-

3535

1266

6060

3790

8585

6315

11110

8840

6308

4039

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Содержание Contromatics M6 1030

Страница 1: ...Installation Operation and Maintenance Manual for the Contromatics M6 Series RACK AND PINION PNEUMATICACTUATORS 6th Edition ...

Страница 2: ...11 A Actuator Mounting Specifications Pg 11 VI Travel Stop Adjustment 12 A Setting the Stops on Double Acting Units Pg 12 B Setting the Stops on Spring Return Units Fail Closed Pg 13 C Setting the Stops on Spring Return Units Fail Open Pg 14 VII Actuator Disassembly 15 A Steps to Actuator Disassembly Pg 15 VIII Maintenance and Temperature Change 19 A Repair Kit Overview Pg 19 B Installing Repair K...

Страница 3: ...M6 SERIES IOM 6th EDITION ISSUED 12 2014 3 TABLE OF CONTENTS XI Torque Charts 31 A Double Acting Pg 31 B Spring Return Pg 31 XII Dimensional Information 34 XIV Warranty 35 ...

Страница 4: ... version is available only as a 90 model The double acting and spring return actuators can easily be field converted to other configurations by insertionor removal of the unique patented Contromatics springcartridges A Storage All actuators are factory lubricated for 2 000 000 cycles under normal operating conditions The actuator ports are plugged to prevent liquids or other materials from enterin...

Страница 5: ...4 Fig 2 5 1 Top auxiliaries interface VDI VDE 3845 NAMUR 2 Solenoid interface VDI VDE 3845 NAMUR 3 Valve interface ISO 5211 DIN 3337 patterns w UNCthreads 4 Spring return actuator Closed 5 Double Acting actuator Open 6 Actuator Serial Number 7 End Cap Identical for spring return and double acting models Fig 2 1 ...

Страница 6: ...10 2 Piston O Ring NBR 11 2 Piston Guide Bronze Impregnated PTFE 12 2 End Cap O Ring NBR 13 0 12 Spring Cartridge Epoxy Coated Spring Steel 14 1 Right End Cap ASTM 384 Cast Aluminum 15 8 End Cap Socket Head Cap Screw Stainless Steel 16 2 Piston Skate Delrin 17 2 Stop O Ring NBR 18 2 Stop Nut Stainless Steel 19 2 Stop Bolt Stainless Steel 20 2 Air Channel Plug NBR 21 1 Thrust Bearing Delrin 22 1 Pi...

Страница 7: ...5 51 55 0 65 9000 72 45 82 95 1 05 12100 87 20 104 70 1 75 23600 124 00 149 00 2 50 29500 180 00 222 00 4 20 B Air Volume and Consumption M Series Air Volume in3 Size Opening Stroke Closing stroke Per cycle 200 5 49 11 59 17 09 300 8 54 15 87 24 41 500 13 43 23 19 36 61 700 20 75 32 34 53 09 1030 30 51 56 75 87 26 1400 46 99 72 62 119 61 2200 76 28 104 96 181 24 2900 111 06 163 54 274 60 4100 131 ...

Страница 8: ...4 2 8 1 5 1 8 3 3 5800 1 7 1 8 3 5 1 8 2 1 3 9 9000 2 4 2 5 4 9 2 5 2 8 5 3 12100 2 7 3 2 5 9 3 5 4 0 7 5 23600 3 5 4 0 7 5 4 1 4 6 8 7 29500 4 0 4 5 8 5 4 5 5 0 9 5 These times are for reference only operation speed will vary with field conditions and application D Temperature Specifications M Series Temperature Specifications Temperature Designation Temperature Range F Temperature Range C Bearin...

Страница 9: ...pressurized air blue the exhausting air red and the resulting state of the actuator B Principals of Operation Spring Return The opening stroke of the spring return model functions just like the double acting model By pressurizing port A as shown in Fig 4 3 the actuator opens exhausts air like the double acting model and compresses the springs However to close the actuator air pressure is removed f...

Страница 10: ...w the hollow arrows show the directionthe pistons move due to the spring force and the solid arrows show rotation of the pinion as it travels to thefail position FCW Fail Closed Fig 4 5 Fig 4 5 shows a FCW spring return actuator going from the open position left to the fail or closed position right FCCW Fail Opened Fig 4 6 Fig 4 6 shows a FCCW spring return actuator going from the open position le...

Страница 11: ...dimensions represent actuator mounting bolt circle ISO Bolt Circle A B Bolt Size ISO Bolt Circle C D Bolt Size Fig 5 1 Bottom View of the Contromatics actuator with ISO dimensions Model A Bolt Circle B Bolt Size C Bolt Circle D Bolt Size 200 1 97 1 4 20 1 42 10 32 300 2 76 5 16 18 1 97 1 4 20 500 2 76 5 16 18 1 97 1 4 20 700 2 76 5 16 18 1 97 1 4 20 1030 2 76 5 16 18 1 97 1 4 20 1400 4 02 3 8 16 2...

Страница 12: ...Retighten the locknut 6 Reconnect the air supply to check that the position desired is correct If not repeat 7 Operate the actuator assembly to the open position 8 Remove lockout the air supply to the actuator 9 Loosen the locknut on the open stop 10 Turn the top clockwise to reduce or counterclockwise to increase the travel 11 Retighten the locknut 12 Reconnect the air supply to check that the po...

Страница 13: ...and adjust the stop to the correct position desired 4 Retighten the locknut 5 Remove the air supply and the actuator will go to the closed position desired 6 If the correct position is not achieved repeat 1 5 7 Loosen the locknut on the open stop and adjust the travel desired Clockwise adjustmentdecreases travel 8 Retighten the locknut 9 Apply air and check the open position If not correct repeat ...

Страница 14: ...n desired 3 Retighten the locknut 4 Remove lockout the air supply to the actuator so that it opens if it is not the correct position repeat items1 3 5 Loosen the locknut on the close stop and adjust the travel by the amount desired to give the correct position Clockwise adjustment decreases travel 6 Retighten the locknut 7 Reapply air and check the closed position If not desired closed position re...

Страница 15: ... in the fail position 3 Remove actuator from mounting bracket and coupling and any limit switches manual overrides positioners and other pneumatic accessories where applicable and place in a clean environment 4 Place actuator on end and evenly loosen all end cap screws until you are able to remove the end cap End Cap Scre NOTE After 4 6 turns of the end cap bolt the springs should be decompressed ...

Страница 16: ...EDITION ISSUED 12 2014 16 Fig 7 3 5 Remove any springs and repeat for the other side Spring Cartridges Fig 7 2 6 Loosen both limit stop nuts then remove both limit stop bolts to allow full rotation of the pinion op Bolts ...

Страница 17: ...OTE This is for standard FCW configuration actuators For non standard units rotation may be reversed For possible actuator configurations see pg 11 8 Remove both pistons noting their orientation so they can be replaced in the same orientation duringreassembly Pinion Piston Piston Fig 7 4 9 Remove pinion circlip pinion washer and flange bearing from top of pinion Fig 7 5 ...

Страница 18: ...uator until you can remove the pinion cam thrust bearing and upper pinion o ring from the top of the pinion Note the orientation of the pinion cam so it can be replaced in the same position during reassembly Upper Pinion O Ring Thrust Bearing Pinion Cam Pinion Bearing Lower Pinion O ring Fig 7 6 ...

Страница 19: ...wing the assembly of these parts and the contents of a Contromatics repairkit 4 3 21 12 25 Fig 8 2 24 Fig 8 3 Fig 8 1 Fig 8 4 Material will change to Viton for High temperature applications and a low temp NBR blend for low temperature applications Material will change to PPSU for high temperatureapplications Fig 8 5 Parts List for Contromatics Repair Kit Item Qty Part Material 3 1 Upper Pinion O r...

Страница 20: ...c Pinion O rings of the remaining O rings the largest is installed in the lower pinion O ring groove 24 fig 8 1 The second largest is installed on the top of the pinion 3 fig 8 1 d Air Channel Plugs the small cylinders fit in the ends of the body 2 pieces 20 fig 8 5 e Stop O rings will have the smallest O ring diameter 17 fig 8 4 Note if these O rings are not properly seated they may be pinched du...

Страница 21: ... of the racks and pinion should be greased so that the grooves between teeth are roughly half filled with grease while all previously mentioned surfaces should be lightly coated 4 Slide the top half of the pinion into the bottom of the actuator orient the cam on top of the pinion according to desired operating direction see Fig 9 4 and 9 5 below then slide the pinion the rest of the way through th...

Страница 22: ...Assemble the actuator stop screws by threading the stop nut onto the stop bolt and fitting the stop o ring into the groove on the stop nut 7 Using the proper sized crescent wrench on the pinion rotate the pinion to the actuator closed position Check the cam to make sure of correct orientation before threading in the closed limit stop until it touches the pinion cam Tighten the locknut to secure th...

Страница 23: ...d be roughly 5 degrees Repeat until the actuator operates correctly Before proceeding use the checklist below entitled Piston Calibration Checklist to ensure correct operation of the actuator If the answer to any question below is no disengage the pinionfrom the pistons and repeat from step 8 Piston Calibration Checklist To ensure pistons are aligned correctly check thefollowing Closed position Do...

Страница 24: ... actuator to the open position set the open stop the same way as the closing stop in step 8 then close the actuator 11 At this point if the actuator is a spring return type install any springs that are to be used See pg 32 for correct spring configurations and designations If the actuator is double acting proceed to the next step ...

Страница 25: ...he end cap on the actuator and tighten it using the end cap screws Tighten the screws incrementally in the pattern shown below Fig 9 14 to evenly seat the end cap onto the actuator then repeat this for the opposing end cap 13 Once assembled the actuator must be tested as outlined on pg 33 before returning to service ...

Страница 26: ...proper spring configurations as seen from the back of a piston Thus a K11 K22 and K33 actuator will have 1 2 and 3 springs per piston i e 2 4 and 6 springs per actuator respectively Note the dotted outline of the rack onthe left side of the piston illustrations below The rack location determines orientation of the springs and the configurations below allow for themost efficient use of the spring f...

Страница 27: ...he base of the stops 2 c Endcaps 3 d The pinion base 4 2 1 3 3 Port A Port B Fig 9 16 4 Fig 9 17 2 Apply air pressure to ports A and B max 8bar 120psi Any air leaks will be indicated with the soapbubbling 3 In case of leakage around a The limit stop bolts check for o ring damage if none is found turn the lock nut tighter until it no longer leaks b The endcaps Disassemble the endcaps and check the ...

Страница 28: ...ntation and insert them into the actuator 6 Finish assembling the actuator as described on pg 29 starting at step 10 FCW Closed Limit Stop FCCW Closed Limit Stop The illustrations above show the fail orientation of the pinion for the FCW configuration Fig 9 18 andthe FCCW configuration Fig 9 19 as described in step 2 above Also shown above is the correct location forthe closed limit stops for each...

Страница 29: ... flat head screw driver providing extra protection against inadvertentoperation B Purge Block Rebreather The Purge Block Rebreather The UT PB provides an air purge function that prevents external air from being drawn into the spring chamber during the actuator stroke This can significantly increase the service life of the actuator by protecting the inter nal components springs and seals from corro...

Страница 30: ... block and vent device blocks the supply of air from both the solenoid valve and theactuator while it vents all compressed air from the actuator This allows for safer operation when manual control ofthe valve is necessary An option for added lockout safety per OSHA requirements is available ...

Страница 31: ...7 259 406 378 525 498 644 617 99 71 K33 132 91 251 210 370 329 490 448 609 568 148 107 K44 96 41 216 161 335 280 454 399 573 518 197 142 K55 180 111 299 231 419 350 538 469 246 178 K66 145 62 264 181 383 301 502 420 296 213 M Series Double Acting Torques in lbs Contromatics Size Air Supply Pressure 30PSI 40PSI 50PSI 60PSI 70PSI 80PSI 90PSI 100PSI 110PSI 120PSI 200 72 96 119 143 167 191 215 239 263...

Страница 32: ...13 1672 1308 2267 1903 2862 2498 1071 707 K55 901 446 1496 1040 2090 1635 2685 2230 1339 883 K66 724 178 1319 773 1914 1367 2508 1962 1606 1060 2900 K11 1439 1282 2268 2111 3097 2940 3926 3769 4755 4598 376 219 K22 1221 906 2050 1735 2879 2564 3708 3393 4537 4223 752 438 K33 1002 531 1831 1360 2660 2189 3489 3018 4318 3847 1128 656 K44 783 155 1612 984 2441 1813 3270 2642 4099 3471 1503 875 K55 13...

Страница 33: ...769 5553 23600 K11 7729 7185 12285 11741 16840 16296 21396 20852 25951 25407 1926 1382 K22 6348 5260 10903 9815 15459 14371 20014 18926 24570 23482 3851 2763 K33 4966 3334 9522 7890 14077 12445 18633 17000 23188 21556 5777 4145 K44 3585 1408 8140 5964 12696 10519 17251 15075 21807 19630 7703 5526 K55 6759 4038 11314 8594 15870 13149 20425 17705 9628 6908 K66 5377 2113 9932 6668 14488 11224 19043 1...

Страница 34: ...30mm 2 756 F07 5 16 18 UNC 4 106 F10 3 8 16 UNC 3 15 5 12 5 75 1 18 3 94 2 93 0 866 22mm 2900 15 08 6 14 5 75 7 68 6 50 1 18 30mm 4 106 F10 3 8 16 UNC 4 921 F12 1 2 13UNC 3 15 5 12 6 10 1 22 4 33 2 95 0 866 22mm 4100 15 51 6 42 5 98 7 99 6 81 1 18 30mm 4 106 F10 3 8 16 UNC 4 921 F12 1 2 13UNC 3 15 5 12 6 36 1 42 4 72 3 03 1 063 27mm 5800 18 11 7 26 6 85 8 98 7 80 1 18 30mm 4 106 F10 3 8 16 UNC 4 9...

Страница 35: ...S SATISFACTORY TO SELLER SELLER MAKES NO WARRANTIES EITHER EXPRESSED OR IMPLIED EXCEPT AS PROVIDED HEREIN INCLUDING WITHOUT LIMITATION THEREOF WARRANTIES AS TO MARKETABILITY MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR USE OR AGAINST INFRINGMENT OF ANY PATENT IN NO EVENT SHALL SELLER BE LIABLE FOR ANY DIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE OR LOSES OR EXPENSES RESULTING FR...

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