background image

OMM-11-0211-page 8

A. Pre-Startup & Post-Startup Checks: (Check blocks as each step is completed. Retain this for your records.)

A1. Pre-Startup Checks Completed By:  _______________________________

DATE: ___________________

A2. 8 Hour, Post-Startup Checks Completed By:  ____________________

DATE: ___________________

A3. 3 Day, Post-Startup Checks Completed By:  __________________

DATE: ___________________

MAKE SURE POWER TO THE MOTOR IS LOCKED OUT BEFORE STARTING PRE-START OR POST-START CHECKS.

1.

■ ■

■ ■

Check all blower hardware to make sure it is tight.

2.

■ ■

■ ■

Check all blower wheel, sheave and bearing set screws to make sure they are tight per 

Table 2

on page 5.

3.

■ ■

■ ■

If the blower wheel or sheaves have a taper-lock bushing, make sure the bolts are tightened per 

Table 3

on page 5.

4.

■ ■

■ ■

Make certain there is no foreign material in the blower housing (optional) that can become a projectile.

5.

■ ■

■ ■

Make sure any inspection doors in the blower housing or duct work are securely bolted or locked.

6.

■ ■

■ ■

Ensure all electrical power components are properly sized and matched for your electrical system.

7.

■ ■

■ ■

Check the blower wheel, by turning the blower shaft by hand, to ensure it rotates freely.

8.

■ ■

■ ■

Check sheaves for proper alignment and belts for proper tension. 

See instructions on pages 5 and 6.

9.

■ ■

■ ■

Check that all required guards are properly secured.

10.

■ ■

■ ■

If your blower is mounted on an elevated support structure, make sure the structure is welded at all the joint con-
nections, welds have not cracked and the structure is properly braced to prevent “side sway”.

11.

■ ■

■ ■

Never

subject a “

cold

” blower to a “

hot

” gas stream. If the blower will be handling “hot gases” greater than 150°F

(65°C) it is imperative that the blower be subjected to a gradual rate of temperature increase, not to exceed
15°F/minute (8°C/minute). The same temperature limits are also important when the blower is experiencing a drop
in temperature until the temperature drops down to 150°F (65°C). Only, when the entire blower has reached an
equilibrium temperature of 150°F (65°C), or less, should the power be turned off.

12.

■ ■

■ ■

Make sure the power source connections to the blower motor are per the motor manufacturer’s instructions.

13.

■ ■

■ ■

Make sure the blower wheel is stationary prior to startup. 

Starting a blower with a wheel that is rotating back-

wards can cause wheel damage.

14.

■ ■

■ ■

Apply power to the blower motor momentarily (i.e. “bump start”) to check for proper blower wheel rotation. If the
blower is rotating in the wrong direction, reconnect the motor leads per the motor manufacturer’s wiring schematic.

Blower rotation is determined by viewing the blower from the motor or drive side of the blower, NOT from
the inlet side

. After reconnecting the leads, repeat this step. 

See Fig. 5 below.

8. Normal Motor Operating Temperatures:

Using your hand to test the normal running temperature of a motor can be a very painful experience;

The normal operating temperature of a fully loaded, open type, electric motor operating in a 70°F. (21°C.)
ambient temperature is 174°F. (79° C.)

C. Maximum Blower Speed and Motor Speed Controllers:

If you will be using any type of motor speed controller with this blower, DO NOT exceed the maximum safe
blower speed

. Installing and using a speed control device requires special training and certification as required by the

speed control manufacturer. See the manufacturers instructions for proper use, installation and wiring connections for
the maximum speed settings. It may be necessary to “block out” some speeds to eliminate a resonant vibration prob-
lem. The maximum safe blower speed is shown on the data sheet shipped with the blower. If you have lost the data
sheet, contact Cincinnati Fan or our sales office for your area. You must have the serial number from the 

blower

name

plate for us to determine the maximum safe blower speed. 

Cincinnati Fan will only extend the motor manufacturers warranty, when used with a speed controlling device, if the
motor has the words 

“Inverter Duty”

marked on the motor name plate. If the motor does not have 

“Inverter Duty”

marked on the motor name plate, and you have a motor failure, you will be required to contact the motor manufacturer
for any service or warranty claims.

NOTICE: Failure to complete and document all the following pre-startup and both post-startup

checks, listed in sections A (below) and B on page 9, could void all warranties.

Blower

Sheaves

IV. INITIAL UNIT STARTUP

Fig. 5

Clockwise (CW) Rotation

Counter-Clockwise (CCW) Rotation

Содержание CPAF

Страница 1: ...number above is a required reference for any assistance It is stamped on the blower nameplate BLOWER SPECIFICATIONS Model ________ Arrangement ________ Rotation ________ Wheel Size and Type ___________________ BLOWER PERFORMANCE DATA If entered on order CFM ________ SP ________ Inches of Water Gauge Motor BHP ________ Density ________ Altitude ________ Ft above S L Airstream Temperature ________ F...

Страница 2: ...ons All installers operators and maintenance personnel should read AMCA Publication 410 96 Recommended Safety Practices for Users and Installers of Industrial and Commercial Fans This manual is included with the blower Additional copies can be requested by writing us at Cincinnati Fan 7697 Snider Rd Mason OH 45040 9135 2 Sound Some blowers can generate sound that could be hazardous to personnel It...

Страница 3: ...ocked out in accordance with OSHA regu lations Power to the blower should NOT be turned back on until the required guards have been repaired or replaced This blower can become dangerous due to a potential windmill effect even though all electrical power has been turned off or disconnected The blower wheel should be carefully secured to prevent any rotational turning BEFORE working on any parts of ...

Страница 4: ...tion of the inlet bell during operation Fig 1 Table 1 Fan Size 120 130 150 160 180 A Dimension 1 8 1 8 5 16 5 16 5 16 Fan Size 200 220 240 270 300 A Dimension 5 16 5 16 3 8 7 16 1 2 C Safety Guards Cincinnati Fan offers guards as optional to keep your blower in compliance with OSHA safety regulations These include shaft bearing guards and belt guards Arrangement 9 blowers come with belt guards as ...

Страница 5: ...ower DO NOT make any drive selection without first consulting Cincinnati Fan or our sales office for your area Timing belts should never be used on blow ers If you are replacing belts and or sheaves checking belt tension or proper alignment see below and page 6 Sheave set screws or taper lock bushing bolts should be tightened to the torque values as indicated in Tables 1 and or 2 above G V Belt Dr...

Страница 6: ...the motor adjustment base until the belts become snug Repeat Steps 6 and 8 above 11 Tighten the 4 bolts in the side of the adjustment base to secure it CAUTION BEFORE ATTEMPTING STEPS 12 AND 15 MAKE SURE THE AREA AROUND THE BLOWER IS SAFE AND SECURED SO NO ONE CAN GET NEAR THE BLOWER AND POSSIBLY GET INJURED WHEN IT IS STARTED 12 Unlock power to the motor and run the blower for 15 20 minutes to al...

Страница 7: ...motor and eliminated the over heating problem you will need to reset it by pushing the button Lock out the power BEFORE inspecting the motor c Thermostats This type of thermal is a temperature sensing device ONLY If the motor overheats the thermo stats will open or close depending on the type and send a signal to the electrical box THEY WILL NOT TURN THE MOTOR OFF These are pilot circuit devices t...

Страница 8: ... the motor manufacturer s instructions 13 Make sure the blower wheel is stationary prior to startup Starting a blower with a wheel that is rotating back wards can cause wheel damage 14 Apply power to the blower motor momentarily i e bump start to check for proper blower wheel rotation If the blower is rotating in the wrong direction reconnect the motor leads per the motor manufacturer s wiring sch...

Страница 9: ...lower for 24 hours turn off and lock out power to the motor remove belt guard and repeat steps 19 through 23 above 26 Repeat step 25 after 100 hours and periodically after that but never more than a one year period B Vibration The blower was balanced at the factory to comply with ANSI AMCA Standard 204 05 Category BV 3 However rough handling in shipment and or erection weak and or non rigid founda...

Страница 10: ...ICE FOR YOUR TERRITORY TO DETERMINE IF THE UNIT WILL OPERATE SAFELY AT THE NEW CONDITIONS WARNING V ROUTINE INSPECTION MAINTENANCE Periodic inspection of all the blower parts is the key to good maintenance and trouble free operation The frequency of inspections must be determined by the user and is dependent upon the severity of the application BUT it should NEVER exceed a 12 month period The user...

Страница 11: ...el Balance All blower wheels are balanced at the factory It is not uncommon that additional trim balancing is required after the blower is assembled Trim balancing of the blower assembly in the field is typically always necessary for all replace ment wheels After any wheel is installed the final balance of the entire blower assembly should be checked Refer to Section B on page 9 and Fig 9 on page ...

Страница 12: ... MOTOR AND LET THE WHEEL COME TO A COMPLETE STOP 2 Remove the inlet bell 3 If necessary disconnect the optional blower housing 4 Measure the location of the blower wheel on the shaft Record the dimension 5 Remove the locking hardware in the wheel hub 6 Carefully remove the wheel 7 Remove the belt guard and open the shaft bearing access hole covers in the side of the base 8 Loosen but don t remove ...

Страница 13: ... set screws nuts and bolts to make sure they are tight 43 Install belt guard and close the shaft bearing access hole covers Install any other guards 44 Unlock power to the motor turn it on 45 Repeat Steps 1 7 42 43 and 44 in that order after 8 hours and again after 1 week F Safety Equipment Accessories It is the user s responsibility to make sure that all safety guards required by company local st...

Страница 14: ...he cause of a problem DO NOT assume it is the ONLY cause of that problem Different problems can have the same causes Troubleshooting should only be performed by trained personnel Any potential electrical problems should only be checked by a licensed electrician All safety rules regulations and procedures MUST be followed Failure to follow proper procedures can cause property damage severe bodily i...

Страница 15: ... maintenance log by date and action taken must be developed and main tained for each blower See example below Each item must be checked monthly EXAMPLE Storage Maintenance Schedule Log 6 General Motor Procedure If the motor is not put into service immediately the motor must be stored in a clean dry warm location Minimum temperature of 50 F 10 C Several precautionary steps must be performed to avoi...

Страница 16: ...OLD Removal of the Sellers nameplate or any generic fan nameplate containing the fan serial number voids all warranties either writ ten or implied Failure to complete and document all the pre startup and post startup checks and perform the suggested routine maintenance checks voids all warranties either written or implied LIMITATION OF LIABILITY Notice of any claim including a claim for defect in ...

Страница 17: ...1 For the parts drawing of all the standard components and specifications for the specific blower or fan that you have please contact our local Cincinnati Fan sales office for your area You will need to give them the serial number shown on the blower or fan nameplate so they can supply you the correct information Click on Contact a Sales Rep on our website for the name and contact information for ...

Отзывы: