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4

Unpacking

CAUTION: The blower/motor assembly

➁

(see Fig. 1 on page 5) is

very

heavy. Use a fork lift, hoist or crane to

remove it from the carton. Lifting this assembly by hand could cause a severe back injury.

Remove all dust collector components from the shipping containers. Compare parts list below to parts pictured in Fig. 1
on page 5. Check for missing or damaged parts. Notify supplier if any parts are missing or damaged.

NOTE: SAVE ALL THE CARDBOARD PACKAGING FOR USE DURING ASSEMBLY OF DUST COLLECTOR.

• Fork lift truck or hoist with minimum lift height of 9 feet and minimum load capacity of 750 pounds.
• Lifting straps or chains with minimum live load capacity of 750 pounds.
• Step ladder approved for minimum working height of 10 feet.
• Level (1).
• Ratchet wrench (1).
• 3/4" Socket, 3/4" open end or box end wrench (1 of each).
• 9/16" Socket, open end or box end wrench (1 of each).
• 3/8" Socket, open end or box end wrench (1 of each).
• 5/16" Socket, open end or box end wrench or flat blade screw driver to tighten hose clamps (1).
• Two, 55 gallon, open top, steel drums (not included).
• Starting switch, power cable and any other components required by code to make electrical connections.
• Six floor anchors with minimum holding capacity of 250 pounds each.

TOOLS AND ADDITIONAL PARTS NEEDED TO ASSEMBLE DUST COLLECTOR

Parts List for Parts Pictured in Fig. 1 on Page 5

Other Parts (Parts without reference numbers are not pictured on page 5)

Part

Reference Quantity
Number

Required Part Description

1

1

Cyclone separator / Inlet chip deflector assembly

2

1

Blower housing, motor, motor mounting plate and wheel assembly

3

1

Discharge

transition

4

6

Vertical support leg, 2" x 2" x 1/4" angle iron, 42-1/2" long

5

1

Vertical bag support, 2" x 2" x 1/8" angle iron, 47-1/4" long

6

1

Horizontal bag support, 2" x 2" x 1/8" angle iron, 47-1/4" long

7

1

Bag cross brace, 2" x 2" x 1/8" angle iron, 24" long

8

3

Support leg foot

9

1

Bag flat tie brace, 1-1/2" wide flat steel, 46" long

10

3

Support leg cross brace, 2" wide flat steel, 30-1/4" long

11

1

Air flow diverter

(For 7-1/2 Horse Power Model ONLY)

12

1

Filter bag (packed in separate plastic bag)

13

1

Drum lid assembly

14

1

Flex hose, 7" x 24" long

In Plastic Zip Lock Bag

15

3

(1) Dust bag clamp and (2) Hose clamps

—

1

Adhesive rubber gasket for cyclone separator, 1/2" wide x 1/8" thick x 69" long

—

1

Adhesive rubber gasket for drum lid, 1-1/4" wide x 1/4" thick x 79" long

—

1 Tube

RTV Silicone Sealant, Dow Corning #732

In Box # 31395 (Contains all assembly hardware)

—

7

1/2" UNC, Hex head bolts, 1-1/4" long

—

12

1/2" UNC, Hex head bolts, 1-1/2" long

—

3

1/2" UNC, Hex head bolts, 2" long

—

28

1/2" UNC, Hex nuts

—

50

1/2" Flat washers

—

28

1/2" Lock washers

—

8

3/8" UNC, Hex nuts

—

8

3/8" Flat washers

—

8

3/8" Lock washers

—

12

#14 Hex head sheet metal screws

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Содержание 300CS/T1

Страница 1: ...4 Parts photo for parts list on page 4 5 Assembly instructions Pages 6 through 11 Connecting motor to power source 12 Maintenance 12 Replacement parts list 13 Replacement parts illustration for parts on page 13 14 Troubleshooting guide 15 Performance curves limited warranty and returns 16 READ ALL INSTRUCTIONS CONTAINED IN THIS MANUAL CAREFULLY BEFORE ATTEMPTING TO UNPACK ASSEMBLE INSTALL OPERATE ...

Страница 2: ...ng off a machine before it ends up on the floor or floating in the air Because of the complexities involved in designing a dust collector system for each individual installation we recommend that you refer to the Air Handling Systems brochure enclosed with this manual The Air Handling Systems brochure includes technical system sizing information and component parts for correct system installation ...

Страница 3: ...tection Agency NFPA has defined the following materials as reactive metals Aluminum Magnesium Tantalum Titanium and Zirconium The dust collectors in this manual ARE NOT designed to meet NFPA Standard 484 and therefore ARE NOT APPROVED for use in the collection of any reactive metal dust SAFETY RULES It is your responsibility to follow all local electrical and safety codes including the National El...

Страница 4: ...ARTS NEEDED TO ASSEMBLE DUST COLLECTOR Parts List for Parts Pictured in Fig 1 on Page 5 Other Parts Parts without reference numbers are not pictured on page 5 Part Reference Quantity Number Required Part Description 1 1 Cyclone separator Inlet chip deflector assembly 2 1 Blower housing motor motor mounting plate and wheel assembly 3 1 Discharge transition 4 6 Vertical support leg 2 x 2 x 1 4 angle...

Страница 5: ...5 Fig 1 Parts to be assembled per parts list on Page 4 11 14 13 15 12 Assembly Assembly Assembly ...

Страница 6: ...to Inlet Chip Deflector Remove a few inches of the paper backing from the 1 2 wide x 1 8 thick rubber gasket material Start apply ing the gasket to the outer edge of the chip deflector as shown in Fig 4 until a complete circle is formed Cut off any excess NOTE The purpose of this gasket is to prevent air leakage into the blower If the gasket is not installed properly sound levels will also increas...

Страница 7: ...Section Assemble lower leg section over upper leg leg sec tion as shown in Fig 8 IMPORTANT Lower leg section A2 must overlap the upper leg section A3 Install two 1 2 x 11 2 long bolts into holes BB with four flat washers two lock washers and nuts Hand tighten nuts at this time Leave slot CC open Assemble two more lower leg sections to the other two upper leg sections in the same manner STEP 7 Inst...

Страница 8: ...wo other support leg feet in the same manner STEP 9 Installing Discharge Transition Apply a bead of RTV silicone sealant supplied with the unit to all four sides of the blower discharge as shown in Fig 12 This will ensure an airtight seal that will prevent air leakage and increased sound levels during operation STEP 9A Attaching Discharge Transition Position discharge transition over outside of bl...

Страница 9: ...ion STEP 11 Installing the Vertical Dust Bag Support The vertical bag support is 2 x 2 x 1 8 angle iron 471 4 long with 4 holes Install it to the blower housing mounting lug at the bottom of the blower discharge Attach with two 11 4 long bolts four flat washers two lock washers and two nuts as shown in Fig 15 Make sure this section is vertical then tighten the nuts STEP 12 Installing other Bag Sup...

Страница 10: ...l you have circled the drum lid Cut off any excess gasket material where they would overlap STEP 14 Installing Dust Collector Hose a Place the drum lid from Step 13 on top of a 55 gallon steel drum not supplied b See Fig 19 Adjust two of the three hose clamps that were in the plastic bag to about 71 2 diame ter Slide one clamp over each end of hose Slide one end of the hose over the outlet of the ...

Страница 11: ...t sleeve and tighten the clamp STEP 18 Installing Dust Bag to Discharge Transition NOTE This step is for 3 5 horsepower models a Take the third remaining clamp and adjust it to about 81 2 diameter b Slide the clamp over the inlet sleeve of the dust bag c Slide the bag inlet sleeve over the discharge transi tion so the end of the sleeve is at the transition seam as shown in Fig 23 d Slide the clamp...

Страница 12: ... wheel fails during operation it could cause severe bodily injury and even death DANGER NEVER USE A CRACKED OR EXCESSIVELY WORN BLOWER WHEEL REPLACE IT WARNING The blower motor has a motor cooling fan on top of the motor Do not insert any fingers or objects into the slots in the cooling fan cover Injury or death could result STEP 1 Perform this step ONLY after all the wiring from the controls to t...

Страница 13: ... 26377 26377 26377 1 Gasket kit Not shown 31394 31394 31394 1 Includes 1 1 1 4 x 1 4 pressure sensitive gasket for under side of drum lid 20 and 1 1 2 x 1 8 pressure sensitive gasket for in between blower housing 8 and the inlet chip deflector 14 Gaskets not shown on drawing Replacement Parts for Standard Central System Tri Pod Dust Collectors See Fig 25 on page 14 for reference numbers NOTE Some ...

Страница 14: ...ation for Parts List on Page 13 3A 2A B B B B B C C 7 8 2 3 A A A A 4 9 F D D D E 13 11 13 14 16 18 18 19 20 17 11 E D G F 5 1 A A A 6 10 15 12 55 gallon drums supplied by customer Motor Mounting Plate Motor Alternate Alternate Standard ...

Страница 15: ...1 Install air flow diverter Per STEP 17 Fig 22 page 11 to at filter bag reduce air flow pressure on sidewall of bag 2 Dust finer than 5 microns 2 Replace with 1 micron dust bag NOTE 1 micron bag is standard on 7 1 2 Hp model Noise level 1 Air leaking between blower housing 1 Replace gasket between cyclone separator and blower too high and cyclone separator housing See STEP 3 Fig 4 page 6 2 Air lea...

Страница 16: ... to him or relied upon him with respect to the quality or function of the prod ucts herein sold The Seller shall not be liable for any special direct indirect or consequen tial damages to Buyer s or anyone else by reason of any loss or any dam age to any property or material processed by Buyer s with the products or on account of the character or quality of any property or material processed by Bu...

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