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STACK-O! 

Testing System 

CEP STACK-O! Manual Rev. 2.1 

User’s Manual 

July 15, 2016 

 

Page 5 

The SENSOR SETUP screen allows the user to calibrate the STACK-O!, and enable and disable 
the sensors. (By default, both sensors are enabled. A sensor should only be disabled when the 
sensor has failed. If the user disables one of the sensors, the user should recalibrate the STACK-
O!.

) Press “Calibrate Sensors” The following screen will be displayed: 

 

Figure 5 

– STACK-O! SENSOR CALIBRATION Screen

 

 

 

 
 

The SENSOR CALIBRATION screen, when used in conjunction with the STACK-O! 10-inch 
calibration rod supplied with the STACK-O!, allows the user to calibrate the STACK-O!. The 
calibration procedure is as follows: 
 

1.  Remove all product from the STACK-O! Product Holder and make sure that the Product 

Holder is clear of all debris. If the STACK-O! is equipped with the Tare Plate Option, 
place the Tare Plate on the Product Holder. 

2. 

Press the “Set 0”” button on the screen. This sets the 0” point in the STACK-O!’s 
controller. 

3. 

Place the 10” calibration rod on the Product Holder. If the STACK-O! is equipped with 
the Tare Plate Option, place the Tare Plate on top of the 10” calibration rod. 

4. 

Press the “Set 10”” button on the screen. This sets the 10” point in the STACK-O!’s 
controller. 

5.  The STACK-

O! is now calibrated. Press the “Return to Setup” button to return to the 

SENSOR SETUP screen and then press the “Setup Done” button to exit the SENSOR 
SETUP screen and to display OPERATOR measurement screen. 

Remove the 10” 

calibration rod from the Product Holder. If the STACK-O! is equipped with the Tare Plate 
Option, allow the Tare Plate to hang by its tether outside the Product Holder. 

 

You can restart the calibration procedure at any time by pressing the “Restart Cal. Proc.” Button. 

 

NOTE 

Use of the Tare Plate is optional. The Tare Plate is meant to be used with product material that has 

an uneven surface. If the user decides to start or stop using the Tare Plate after initial calibration, the 

STACK-O! should be recalibrated accordingly. 

Содержание STACK-O!

Страница 1: ...USER S MANUAL 7 15 2016 CEP STACK O Manual Revision 2 1 ...

Страница 2: ...O Testing System CEP STACK O Manual Rev 2 1 User s Manual July 15 2016 Page 1 Table of Contents 1 0 Introduction 2 2 0 System Overview 2 3 0 General Operation 3 4 0 Maintenance 7 5 0 System Specifications 10 ...

Страница 3: ...e of the system 2 0 System Overview Each STACK O Testing System consists of a programmable logic controller with a built in operator interface panel and two short range distance sensors This system measures the height of a predetermined number of cookies or crackers that is arranged in a stack and displays the results in either inches or millimeters Once the measurement is complete the operator ca...

Страница 4: ...ired to collect the measurement data at your facility connect the USB port to the data collection system designated for use with the STACK O Power up the STACK O Wait at least 15 minutes before measuring any product This will allow the sensors lasers to warm up and stabilize Measuring product before the warm up period is complete could result in inaccurate measurements USB Port Serial Programming ...

Страница 5: ...ly 15 2016 Page 4 3 2 Setup and Calibration After the warm up period is complete the following screen is displayed Figure 3 STACK O Initial Screen Press TOUCH FOR SENSOR SETUP AND CALIBRATION The following screen will be displayed Figure 4 STACK O SENSOR SETUP Screen ...

Страница 6: ... 2 Press the Set 0 button on the screen This sets the 0 point in the STACK O s controller 3 Place the 10 calibration rod on the Product Holder If the STACK O is equipped with the Tare Plate Option place the Tare Plate on top of the 10 calibration rod 4 Press the Set 10 button on the screen This sets the 10 point in the STACK O s controller 5 The STACK O is now calibrated Press the Return to Setup ...

Страница 7: ...llimeters and F4 for inches In order to measure a stack of product material place the stack of product material in the Product Holder See Figure 7 If the STACK O is equipped with the Tare Plate Option and the Tare Plate was used during the calibration procedure place the Tare Plate on top of the product material The STACK O will begin measuring the stack immediately Once the stack has been measure...

Страница 8: ... In those cases where stains need to be removed spray window cleaner onto the cloth and then wipe down the STACK O DO NOT WASH DOWN THE STACK O THE STACK O IS NOT RATED FOR THIS TYPE OF CLEANING It is recommended to regularly clean the external lens surfaces of the short range distance sensors with a dry cloth See Figure 8 for lens location Only clean the lenses when the STACK O is powered down Pr...

Страница 9: ...t least 5 seconds while displaying the OPERATOR screen 4 3 Program Updates Program updates to the STACK O may be performed periodically to address operational issues or to add enhancements and features Prior to updating the program in the STACK O the latest version of Cscape the programming software used to program and configure the PLC used in the STACK O must be downloaded from http www heapg co...

Страница 10: ...m that the PLC Status is Run If not maneuver to the Status line press the Enter button and use the arrow keys to change the Status to Run and press the Enter button Confirm that the Status is Run and press the Esc button twice The main screen should appear If the PLC Status is Run and the main screen does not appear please contact CIMTEC for further assistance STACK O powers up but one or both of ...

Страница 11: ...imum Operation Temperature 0 C to 60 C Relative Humidity 5 to 95 Non condensing Accuracy 0 01 in after 10 minute warm up and calibration operation Tolerance 0 005 in after 10 minute warm up and calibration operation Repeatability 0 01 in USB Port Powered externally from user s USB device ex PC or USB hub Serial communication parameters are 9600 bps 8 Data Bits No Parity 1 Stop Bit ...

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