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Melter Applicator

Owner/Operator Manual

2601 Niagara Lane – Plymouth, MN 55447 – (800) 328-3874 – Fax (763) 557-1971

PN 161251

Last Modified 1/12/12

Содержание MATRIX 1500

Страница 1: ...1 Melter Applicator Owner Operator Manual 2601 Niagara Lane Plymouth MN 55447 800 328 3874 Fax 763 557 1971 PN 161251 Last Modified 1 12 12 ...

Страница 2: ...ction 14 Adjusting Replacement Burner 15 Adjusting Fuel Pump Pressure 16 Adjusting Burner Nozzle Electrode Head Position 17 18 Maintenance 19 20 Fluid Components Specifications 21 Heat Transfer Oil Specifications 22 Material Tank Capacity 23 Trouble Shooting Guide 23 24 Hydraulic Schematics 25 26 Primary Control 27 Wiring Diagrams 28 29 Electrical Components 30 Diesel Engine Components 31 Sealing ...

Страница 3: ...te maintain and repair the CIMLINE Melter you have purchased The use of this manual insures accurate adjustments operation and proper lubrication of your equipment Please keep it handy Any parts orders or service problems relating to CIMLINE equipment should be directed to the CIMLINE Parts Department at either 763 557 1982 or 800 328 3874 When ordering parts please have the following information ...

Страница 4: ... the material hose 8 Do not operate without safety cover on hose 9 Do not touch exhaust stacks or mufflers 10 Wear heavy leather boots or shoes 11 Wear long pants with no cuffs WARNING Do not over fill the melting tank For best results add only as much material as required for the job or a maximum of 75 of tank capacity Model 1500 112 gallons WARNING On a new Melter applicator or a unit that has b...

Страница 5: ...5 Dimensions Weights Model Number A in cm B in cm C in cm Weight lbs Kg empty 1500 83 5 212 158 402 89 5 227 3925 1780 ...

Страница 6: ... flow rate of the material being pumped to the hose and sealing wand by changing the pressure setting Turning the valve clockwise will increase the pressure which in turn will increase the flow During sealing operations this valve alone can be used to regulate flow 6 Agitation Drive Control Switch Flip this toggle switch to the forward off reverse function 7 Pressure Gauge This gauge measures the ...

Страница 7: ...and and start sealing 11 Once the oil temperature reaches 325deg F the agitator will start rotating Once the Material temperature reaches 350 Deg F the material pump will start At the end of the Day 1 Return Wand to Access Port and pin trigger 6 2 Switch the material toggle switch to the reverse operation and allow to run 2 min 3 Turn engine off and remove key 4 Lock hose boom in tow position 5 Al...

Страница 8: ...ine running Automatic Temperature Control Setting Automatic Temperature Control Setting Automatic Temperature Control Setting Automatic Temperature Control Setting NOTE On diesel units the engine must be running before activating temperature NOTE On diesel units the engine must be running before activating temperature NOTE On diesel units the engine must be running before activating temperature NO...

Страница 9: ...5 Turn rocker switches D and K to the forward position When lights G and F are on the burner has been activated Light E will only be on when the material temperature is above 350º this signals the material pump to come on Light I will only be on when the oil temperature is above 325º this signals the agita tor to come on ...

Страница 10: ...ed temp is shown 3 Press set button A light B will turn off and the readout will display actual temperature 4 Indicator light B will remain on anytime the burner is running NOTE Press set button A at anytime to display the setpoint temperature For safety the high limit settings are locked in at the factory to prevent overheating The settings are Oil Controller 550º F 288º C Material Controller 450...

Страница 11: ...nter clockwise until valve bottoms out 2 With wand in access port B and the trigger pinned open loading C door and increase flow valve A until the desired flow has been achieved 3 Close loading door C and unpin wand trigger 4 Pull wand from access port and proceed to joint or crack to be filled 5 Place the sealing tip into the joint press trigger and begin sealing by drag ging tip through the join...

Страница 12: ...e 8 4 Return pump toggle to the forward operation 5 Unpin and remove wand from access port and place in wand holder FLUSHING NON REHEATABLE MATERIALS must have optional draincock 1 Pump the material tank as low as possible and open draincock to empty tank 2 Add 5 to 10 gallons of recommended flushing solvent to tank through the ac cess port 3 Place the wand into access port and open wand valve 4 C...

Страница 13: ...fter cleaning the eye if the burner will not stay ignited after initial firing check fuse located inside the primary control box You can open the box by loosening the two screws D and removing the box Burner Motor Brush Inspection Due to the high current draw of the burner motor it is advised to inspect the brushes for excessive wear every 100 hours of operation If the brushes are worn out complet...

Страница 14: ... PSI to permit the fuel to be atomized for easy ignition The nozzle orifice has normal wear due to this high pressure Due to the high wear it is recommended that the nozzle be replaced at least once per operating season To replace the nozzle remove the burner from chamber Remove the two screws which secure the burner head A to the air tube B Carefully insert a 5 8 deep well socket over the nozzle ...

Страница 15: ...y this flame will vent out through the burner and can cause internal damage to the burner Typically it will damage the plastic coupling which operates the fuel pump and it can also damage the primary control unit Other common problems include blackening and even distorting the optic eye The burner is factory set with the air band B at the wide open position and the air shutter D adjusted typically...

Страница 16: ...f your unit is not already equipped with a fuel pressure gauge remove plug H and insert a 0 200 psi gauge 2 With the pump running loosen jam nut J and turn screw K clockwise to in crease the pressure CCW to decrease pressure 3 Hold the screw K with a screwdriver while tightening jam nut J Diagram 14 Diagram 14 Diagram 14 Diagram 14 ...

Страница 17: ...tting the Electrode Gap Check electrodes to see if the gap is aligned with the lines on the gauge The gap should be from 1 8 to 5 32 as shown below Bend the electrodes slightly if required If the electrodes are way out of line you may have to remove the head and realign as de scribed in Step 3 Step 2 Inspecting Nozzle Concentricity The nozzle should be approximately centered within the head Insert...

Страница 18: ... electrode retaining screw just enough to allow you to slide the electrodes into the proper location Tighten the screws and replace the head Step 4 Setting Nozzle Position Insert the gauge against the head The end of the gauge should now touch the noz zle If not slightly loosen the knurled nut and the screw on the escutcheon plate until the entire nozzle assembly can be moved forward or backward A...

Страница 19: ...emove element and shake out the accumulated dust and dirt Wipe out dirt from inside cover and from housing Check engine manual for washing instructions We recommend stocking replace ment filters Lubrication The Melter should be greased according to table 1 on page 20 of this manual Diesel Units Use of high quality detergent oil of API American Petroleum Institute service class CC or CD grade Selec...

Страница 20: ...t material pump packing adjust if leaking is excessive Change engine oil and oil filter Diesel Service air cleaner element Inspect burner motor brushes replace if worn out Inspect burner nozzle electrode head pos adjust if nec Grease agitator bearing block load adapter Inspect fuel filter replace if dirty Inspect Diesel burner electric eye clean if dirty Grease wheel bearings Inspect chamber linin...

Страница 21: ...ion Drive Relief Setting 1100 PSI Material Pump Drive Relief Setting 1500 PSI Material Pump Displacement Gal Rev WARNING Only the oil specified or equal may be used in this system Always check your local and state regulations before disposal NOTE A dipstick A is provided for checking oil level when cold This is a petroleum based product it can be mixed with other petroleum based hydraulic oils suc...

Страница 22: ...ifferent applications YOU MUST CLARIFY with the sup plier that the oil is to be used in a heat transfer system to avoid any potential prob lems Oil is also available from CIMLINE in 5 and 30 Gallon containers for ship out NOTE CIMLINE Melter Applicators include and expansion tank that cools the oil that is exposed to the outside air When the oil heats up and expands it flows into the expansion tan...

Страница 23: ...ageing Check wand switch to see if power is going trhough Material heat up time slow Burner orifice clogged Remove orifice and clean Hot oil pump worn Replace or rebuild pump Heat transfer oil is worn out Check oil level Replace if necessary During sealing operation material stops flowing Wand valve left in off position too long before returning to access port for recirculation Place hose in cabin...

Страница 24: ...t to low Call CIMLINE for new controller peramiters Bad solenoid Valve Replace solenoid Material pump will not rotate Sealant material not hot enough Allow material to heat longer T oo much material left in lines Heat plumbing and valves to melt material Low hydraulic level Check oil level Foreign object lodged in line Remove foreign object Pump damaged Repair or replace pump Controller temp set t...

Страница 25: ...25 Hydraulic Schematic Hydraulic Schematic Hydraulic Schematic Hydraulic Schematic W O Compressor W O Compressor W O Compressor W O Compressor ...

Страница 26: ...26 Hydralic Schematic With Compressor Hydralic Schematic With Compressor Hydralic Schematic With Compressor Hydralic Schematic With Compressor For compressor information see manual PN 161384 ...

Страница 27: ...27 Primary Control Primary Control Primary Control Primary Control ...

Страница 28: ...28 Wiring Diagrams Wiring Diagrams Wiring Diagrams Wiring Diagrams ...

Страница 29: ...29 ...

Страница 30: ...355 Circuit Breaker 15 Amp 4 130122 Toggle Switch 5 152625 Pilot Light Green 6 130227 Toggle Switch Spdt 7 130113 Relay 30 Amp 12 Volt DC 8 130342 Relay Mount Dual Heated Hose 9 406140 Generator Assy Kit 10 422264 Pulley Generator 11 130097 Thermocouple 200549 Oil Controller Programming Chip 200548 Material Controller Programming Chip 200547 Heated Hose Controller Programming Chip ...

Страница 31: ...Non Compressor Model 111339 Oil Filter Compressor Model 172282 Tripple Hydraulic Pump Compressor Model 6 111457 Fuel Filter Non Compressor Model 19 171597 Pressure Gauge 111340 Fuel Filter Compressor Model 20 111475 Gasket Set 7 110963 Pilot Light Red 21 111476 Water Pump 8 110964 Pilot Light Amber 22 111477 Water Pump Gasket 9 110959 Ignition Switch 23 111478 Thermostat 10 152846 Ignition Key 24 ...

Страница 32: ...or specific applications 3 8 NPT X 3 1 2 long tube Angled tip May be flattened in field for different applications 3 4 NPT inlet 120567 Reducer Required 2 or 3 wide band 3 4 NPT inlet 3 8 OD orifice 3 1 8 OD plate Uniform band provided by disc shape Pivoting Shoe Sealing Attachments Sealing Attachments Sealing Attachments Sealing Attachments PIVOTING SHOE 403137 SEALING DISC 3 5 403162 SEALING DIS...

Страница 33: ...g Hose Accessories Remote Control Item Part Description 1 200526 Heated Hose Replacemnet Kit 406821 Trigger Wire Repair Kit 2 404302 Trigger Weldment 3 420105 Trigger 4 130323 Switch 5 404301 Handle Weldment 6 404304 Wand Front Weldment 7 404303 Wand Back Weldment 8 404300 Swivel Weldment 9 404293 Wand Assembly includes Items 2 8 ...

Страница 34: ...ng Bronze 12 111389 Bushing Thrust 13 405115 Boom Matrix 14 407575 Drip Cap 15 405114 Plumbing Cover Front 16 406641 Pump Plate 17 120018 1 5 Close Nipple 18 404426 Bearing Block Assy 19 425160 Pump Shim 20 120396 2 0 Close Nipple 21 120673 Fitting Adapter 22 416858 Coupling Cover 23 120353 1 5 Pipe Nipple 24 110159 Chain Coupler 25 405154 Flow Diverter w Coupler 26 422329 Diverter Shaft 27 120497...

Страница 35: ...35 Plumbing System Parts List Plumbing System Parts List Plumbing System Parts List Plumbing System Parts List ...

Страница 36: ... Square Plate Gasket 4 152191 Motor Oil Burner 5 155001 Pump Oil 6 152106 Electrode Rod Ins Assy 7 152128 Gasket Burner Flange 8 152173 Ignition Transformer Assy 9 152200 Oil Valve 10 200352 Primary Control assy 11 120443 Air Tube 12 120466 Burner Head Tube Matrix 13 152398 Air Inlet Guide 14 152399 Coupling 15 152466 Blower Wheel 16 152105 Electric Eye Assy 130166 Fuel Pressure Gauge Not Shown ...

Страница 37: ...cription 1 402893 Combustion Chamber Skin 2 403400 Chamber Lining Kit board 3 402898 Burner Mount 4 417041S Inspection Cover 5 402923 Lining Retainer 6 420210S Burner Cover 7 420296S Burner Hinge 8 153502 Door Holder 9 404588 Bottom Insultaion Kit Matrix Blanket 10 152487 Blanket Insulation 404518 Heat Chamber Assy Includes 1 2 3 4 5 10 ...

Страница 38: ...4 Return Filter Non Compressor Models 172185 Return Filter Compressor Models 153136 Gasket Oil Filter Non Compressor Models 170625 Seal Kit Non Compressor Models 4 170407 Filter Element Non Compressor Models 172333 Filter Element Compressor Model 5 152044 Filler Cap Assy 6 172186 Suction Filter 7 405111 Fuel Tank 8 152124 Gas Tank Cap 9 120743 25 Ball Valve 10 170208 Filter Mount 11 170169 Filter ...

Страница 39: ... 12 V M 3 140330 Jack 5000 lb 4 140382 Radial Tire Assy 5 130359 Tail Light 6 402890 Dipstick 7 130130 Thermometer 24 8 170449 Load Adapter 9 130050 Breakaway Switch 153638 Breakaway Switch Cable 10 422157 Heat Shield 11 422156 Deflector Plate 12 170467 Agitator Motor 403910 Heat Transfer Oil 5 Gal Pail 152842 Heat Transfer Oil 30 Gal Drum Not Shown Not Shown Not Shown Not Shown ...

Страница 40: ...40 2601 Niagara Lane Plymouth MN 55447 763 557 1982 800 328 3874 Fax 763 557 1971 ...

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