Chrysler Stratus LHD 1997, Интерактивное электронное руководство по эксплуатации

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(16) Slide power brake vacuum booster straight
forward until mounting studs clear dash panel. Then
lift power brake vacuum booster strait up to remove
it from the vehicle (Fig. 117).
CAUTION: Do not attempt to disassemble the
power brake vacuum booster it is to be serviced
ONLY as a complete assembly.
INSTALL
(1) Position power brake booster onto dash panel.
(2) Install and torque the 4 power brake vacuum
booster mounting nuts (Fig. 116) to 29 N·m (250 in.
lbs.) torque.
(3) Using lubriplate, or an equivalent, coat the sur-
faces of the brake pedal pin that contact the power
brake vacuum booster input rod.
(4) Connect power brake vacuum booster input rod
to brake pedal pin and install a NEW retaining clip.
Use only a new retainer clip DO NOT USE the
old clip.
(5) Install the dipstick tube in transaxle (Fig. 114).
Install dipstick tube attaching bolt and securely
tighten (Fig. 114).
(6) Install the vacuum hoses on the check valve in
the power brake vacuum booster.
(7) Position purge control solenoid (Fig. 113) on
left front strut tower and install and securely tighten
attaching bolt. Then correctly route and install the
vacuum harness connector and electrical connector
(Fig. 113) on the purge control solenoid.
(8) Position master cylinder on studs of power
brake unit, aligning push rod on power brake vac-
uum booster with master cylinder push rod.
(9) Install the 2 master cylinder to power brake
unit mounting nuts (Fig. 112). Tighten the 2 mount-
ing nuts to a torque of 28 N·m (250 in. lbs.).
(10) Install the primary and secondary brake tubes
(Fig. 109) and (Fig. 110) in the master cylinder
assembly outlet ports. Tighten all tube nuts to a
torque of 17 N·m (145 in. lbs.).
(11) Install the vehicle’s wiring harness connector
on the master cylinder brake fluid level sensor (Fig.
111).
(12) If equipped, install speed control servo on the
mounting studs in the left strut tower (Fig. 108).
Install the 2 speed control servo bracket mounting
nuts (Fig. 108). Tighten the 2 mounting nuts to a
torque of 6 N·m (55 in. lbs.). Install electrical connec-
tor on speed control servo.
(13) Install the EGR tube with NEW gaskets on
the intake manifold and EGR valve (Fig. 107). Install
the 4 mounting bolts and tighten to a torque of 11
N·m (95 in. lbs.).
(14) Install the throttle body and a NEW gasket
on the intake manifold. Install the 4 throttle body
attaching bolts (Fig. 106) and tighten to a torque of
22 N·m (200 in. lbs.).
(15) Install the vacuum hose (Fig. 106) on the
throttle body. Install the wiring harness connectors
on the AIS motor and the Throttle Position Sensor
(Fig. 106) located on the throttle body.
(16) Install the mounting bracket for the throttle
cable and speed control cable onto the intake mani-
fold and securely tighten the mounting bolts.
(17) Install the throttle cable, and if equipped, the
speed control cable on the cam of the throttle body
assembly.
(18) Install the air cleaner lid, air inlet hose and
air chamber (Fig. 105) as an assembly on the engine.
Latch lid of air cleaner to air cleaner housing.
Securely tighten the clamp attaching the air inlet
hose to the throttle body (Fig. 105). Install and
securely tighten the bolt attaching the air chamber to
the intake manifold (Fig. 105).
(19) Install the remote ground cable (Fig. 103) on
the ground stud located on the left strut tower (Fig.
103). Install and securely tighten the ground cable
attaching nut.
(20) Check brake light switch for correct adjust-
ment. If required, adjust stop lamp switch as neces-
sary.
See required procedure in the Service
Adjustments Section in this group of the service
manual.
(21) Road test vehicle to ensure proper operation
of the vehicles brake system.
CHASSIS TUBES AND HOSES
Always use Mopar replacement brake hose assem-
blies to ensure quality, correct length and superior
fatigue life. Care should be taken to make sure that
the tube and hose mating surfaces are clean and free
from nicks and burrs. Hose assemblies for each
brake are unique and not interchangeable.
Fig. 117 Power Brake Vacuum Booster Removal
POWER BRAKE VACUUM BOOSTER
JA
BRAKES 5 - 49
REMOVAL AND INSTALLATION (Continued)