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OPERATION

AUTOMATIC BLOWDOWN INSTRUCTIONS
(IF FURNISHED)

The Automatic Blowdown is a device which automatically starts

up your boiler in the morning; shuts it down at night and blows down
(partially drains) the main boiler drain and the low water cut-off col-
umn for a predetermined time interval each working day.

The heart of the unit is an electrically operated straight through

type ball valve. It is specially designed to handle dirty, corrosive flu-
ids and particles without requiring cleaning or the use of a strainer.

Both the valve and the boiler are controlled by an electric control

unit which indicates with pilot lights when the drain valve is in the
opened or closed position and when the boiler is ON or OFF. In addi-
tion to the automatic control function, the unit has a push button which
momentarily de-energizes the boiler and opens the drain valve regard-
less of the time of day.

The unit may also be used to blow down boilers which run con-

tinuously, day and night.

INITIAL TESTING — 

Set the switch marked “Programmed

duty/24 Hour duty” located on the panel box to the “ON” position.

On the large timer set the “ON” tab at about 8 AM and the “OFF”

tab at about 8 PM. Set the blowdown cycle dial at “O”.

Turn the large timer by hand until the “ON” tab passes the “TIME

NOW” indicator so the “TIME NOW” arrow indicates 10 AM.

Energize the main feed to the “LINE TERMINALS” of the unit.

The “BOILER ON” pilot light as well as the “VALVE CLOSED”
light should glow.

Hold down the “DRAIN” button for about six seconds. The

“BOILER ON” light should go out immediately as well as the
“VALVE CLOSED” light. It takes about 4 seconds for the drain valve
to open fully at which time the “DRAIN VALVE OPEN” light should
light. As soon as the “DRAIN” button is released the valve begins to
close. When it reaches the closed position, the “VALVE CLOSED”
and the “BOILER ON” should light up again.

Now turn the wheel on the large timer until the “OFF” tab passes

the “TIME NOW” arrow. The “BOILER ON” light should go out and
the valve should begin to open. Once the “VALVE OPEN” light goes
on, the valve should remain open for a few seconds and then auto-
matically close. The “VALVE CLOSED” light should light and the
“BOILER ON” light should remain off.

OPERATION—

Set the “BOILER PROGRAMMED DUTY”

switch to “BOILER ON” if the boiler is to be shut down each night.
Set it to “24-HOUR DUTY” if the boiler is to remain  on continuous-
ly 24-hours per day (except during blowdown).

Set the tabs on the large timer for the ON and OFF times desired

for the boiler, screw in the small black day-skip tabs if is to remain off
during the weekend, etc.

If the boiler is on 24-hour duty, set the OFF tab for the time that is

desired for blowdown. Tzhe ON tab can be ignored, but must remain
on timer.

The small time delay relay controls the time that the drain valve

remains open. The time is controlled by adjusting knob marked
Blowdown cycle. Counterclockwise decreases, clockwise increases
blowdown time. Time must be adjusted by trial.

13

Boiler On

Valve Open

Valve Closed

Programmed Duty

24 Hour Duty

Manual Drain

Valve Actuator

Timer

Automatic Blowdown Control Cabinet

Display View of Automatic Blowdown Control Cabinet

Terminal Block

Support

7 Day Clock

Control

Relay

Time Delay Relay

311

7

2

10

2

6

28

Terminal Block

Component Layout

Support

Replace with

Amp Fuse Only

Manual Drain

24 Hour Duty

Prorammed Duty

Valve Open

Valve Closed

Boiler On

Blowdown Cycle

30's

0's

80's

Cycle 

Adjustment

On/Off Switch

Indicator Light

Indicator Light

Switch

PB Switch

Fuse

Valve Closed

Boiler Control

(3)

Boiler On

Ball Valve

Control

(5)

7-Day Timer

(2.3)

Exterior Side

2

w

Clock

3A

1

8

1LT

2LT

3LT

0

Valve Open

Blowdown Valve

Motorized

6

Y

B

2A

1A

2B

1B

BL

2

3

4

2

3

4

1

2

1

P

2PB

1PB

1CL

1CL

1TR

PR

1CR

G

3

B

1FU

15A

7

R

B

10

1CR

1TR

1

R

R

8

2

W

O

R

/

M

OBL

/

R

11

Wiring Diagram for Automatic Blowdown

Содержание CHPES-100A

Страница 1: ...50 6 17 CHPES 135A 13 9 136 30 5 410 8 50 4 50 8 17 1 30 CHPES 160A 16 1 157 5 30 5 475 7 60 3 60 7 22 5 CHPES 180A 18 4 180 30 5 543 8 60 4 60 8 22 5 Chromalox DIVISION 4 SECTION CHPES SALES REFEREN...

Страница 2: ...lt Hole Typical Steam Outlet Sight Glass Element Element Access Door Operating Pressure Controls Control Circuit Fuse Control Circuit On Off Switch with Pilot Light 5 8 7 16 Bolt Hole Typical 1 1 4 Dr...

Страница 3: ...A minimum distance of 18 between boil er and any combustible material must be maintained 3 Complete all piping to boiler Connect water line to tagged fitting on the motor and pump assembly if used or...

Страница 4: ...rical connections are sufficiently tightened 6 WARNING Substitution of components or modifica tion of wiring system voids the warranty and may lead to dangerous operating conditions 7 SPECIAL INSTRUCT...

Страница 5: ...tor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 3 2PS BR Heater Contactor Feed Water Boiler On 3 GND B FU9 B 1PB Off 1 GND 1 HTR...

Страница 6: ...tomer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 5 2PS BR Heater Contactors Feed Water Boiler On 3 GND...

Страница 7: ...Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 7 2PS BR Heater Contactors Feed Water Boiler On 3...

Страница 8: ...ion CR FU19 FU20 FU21 7L1 7L3 7L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR C1 Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 9 FU 1...

Страница 9: ...5 FU26 FU27 9L1 9L3 9L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 11 FU 1 2 3 FU 4 5 6...

Страница 10: ...r Contactor CR FU22 FU23 FU24 8L1 8L3 8L2 1 Mtr Customer Connect Feed Water Motor 10L 30L 20L IT1 IT3 IT2 CR Wire Color Code B Black BR Brown R Red O Orange Y Yellow G Green BL Blue W White Diagram 13...

Страница 11: ...switch If low water cutout is automatic reset pump or solenoid will return water level to normal If low water cutout is manual reset then manual reset button on McDonnell Miller low water cutoff cont...

Страница 12: ...de of boiler Customer Supplied 2 Turn on boiler and allow pressure to build up to operating pressure 3 Only open globe valve at quarter turns at first introducing smaller amounts of steam into process...

Страница 13: ...CLOSED and the BOILER ON should light up again Now turn the wheel on the large timer until the OFF tab passes the TIME NOW arrow The BOILER ON light should go out and the valve should begin to open O...

Страница 14: ...s its open position until circuit balance is achieved The slightest change in the pressure of the controlled medium will cause a change in the number of elements energized to compensate for it thus ke...

Страница 15: ...OF SEQUENCER 1 With boiler off remove wiring from pressure control on sequencer low voltage terminal board 2 Turn on boiler to supply the voltage to the sequencer Short ter minal R and B for countercl...

Страница 16: ...n accordance with local and national electrical codes Refer to boil er instruction for manual wiring diagram 5 If pump is located less than 30 feet from boiler a second check valve is required WATER F...

Страница 17: ...ensure the boiler has ade quate water 3 A monthly inspection should be made of internal wiring All elec trical connections should be checked for tightness A check for water or steam leaks should also...

Страница 18: ...y Slic Tite Gasket Compound or equal to both surfaces of new gasket with supplied replacement element Proceed to install element flange assembly with gasket between boiler flange and element flange In...

Страница 19: ...039 004 5 Step Motor Driven Sequencer 323 121505 001 10 Step Motor Driven Sequencer 323 121505 002 6 Step Solid State Sequencer 323 300107 015 10 Step Solid State Sequencer 323 300107 015 Siphon Tube...

Страница 20: ...BLVD OGDEN UT 84404 Phone 1 800 368 2493 www chromalox com Limited Warranty Please refer to the Chromalox limited warranty applicable to this product at http www chromalox com customer service policie...

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