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Troubleshooting

PDS™ Control 4 and 8 Station

14

MW1402D

.

Troubleshooting

Problem

Correction

No water in Regulator Stand Tube.

1. Water Off.
2. Defective or plugged Regulator.
3. Regulator plumbed backwards.

Water Column does not change on a Regulator.

1. Stand Tube Cap plugged (not venting).
2. Air line to Regulator pinched.

Water Column to top of Stand Tube.

1. Regulator seat worn.
2. Stand Tube Cap plugged.
3. Air Loading Unit putting out too high pressure (defective solenoid).

Compressor suddenly runs more often than 

normal.

1. Shut off or pinch off all lines going to the individual controls to find    
which house is the problem. 
2. Open one line at a time until you find one that causes the compressor 
tank to lose air more quickly.
3. See correction for house leak below.

House seems to leak or lose compressed air too 

quickly.

1. Shut off the incoming line to the control and watch the small 
INCOMING PRESSURE GAUGE. If the control holds pressure, the 
leak is between the air source and that house.
2. With the incoming air off and the gauge indicates that there is a 2 
PSI drop or more within 1 minute, the problem is in the control, lines, 
or regulators.
3. Shut off or pinch off all lines going out to the regulators and the 
incoming line. If the control loses pressure, the problem is inside the 
control. See control unit leak below.
4. If the unit holds pressure, release one line at a time to isolate the 
cause of the leak.
5. Test line connections and regulator for leaks.

Control unit leaks compressed air.

1. Check the vent hole in the red cover of the Air Loading Unit, 

see 

figure 1.

 Put soapy water over the hole. A small amount of air coming 

out is normal (bubble should grow slowly over several seconds).
2. Put soapy water on all internal hose connections to find leak.

Regulators do not adjust to the same level.

Water in some of the air lines. Drain hose and check for defective 
Regulator Diaphragm. This is done by pinching the hose off at the 
nipple line regulator and if there is no leak the water column will 
remain constant, if the regulator has a leak the water column will 
decrease.

Figure 1. Vent Hole

Vent Hole

Adjustment

Knob

Содержание 49000-4

Страница 1: ...PDS Control 4 and 8 Station Pneumatic Drinking System Installation and Operators Manual MW1402D August 2008...

Страница 2: ...considered defects under the Warranty 5 This Warranty applies only to systems for the care of poultry and livestock Other applications in industry or commerce are not covered by this Warranty Chore Ti...

Страница 3: ...ultiple House Layout 6 Installation 7 Wiring 7 CHORE TRONICS 7 Tubing 9 Compressed Air Supply 9 Water Column Gauge Calibration 10 Air Leak Test 10 Operation 11 Flushing The System 11 Flushing Recommen...

Страница 4: ...ntent that is different from the authoritative CTB published English version of the manual For current product installation and operation information please contact the customer service and or technic...

Страница 5: ...t for any other purpose or in a way not within the operating recommendations specified in this manual will void the warranty and may cause personal injury This manual is designed to provide comprehens...

Страница 6: ...talling the PDS system Refer to Parts List Section page 15 for item part numbers Broiler System Layout Figure 1 Broiler Layout Multiple House Layout Figure 2 4 House Layout Air can be run from a centr...

Страница 7: ...rol is still disconnected and no backup battery is installed All wiring must be done by a qualified electrician in accordance with local and national codes CHORE TRONICS When using CHORE TRONICS to mo...

Страница 8: ...tation 8 MW1402D Figure 4 Rain Bird Chore Tronics Wiring Figure 5 Internal Wiring OPTIONAL SECOND I O BOARD MODEL 32 40 ONLY CHORE TRONICS CONTROL 24VAC COIL RELAY NOT SUPPLIED Rain Bird Timer 8 7 6 5...

Страница 9: ...regulator with 1 4 fitting and has adjustable range of 0 125 psi Approved air regulators Grainger Industrial Supply Part number 4ZMO8 Grainger Industrial Supply Part number 4ZMO6 NAPA Part number 90...

Страница 10: ...he water column gauge remove the plastic cover with a small screwdriver Then turn the calibration screw see figure 9 until the gauge reads the correct water column height Replace the plastic cover on...

Страница 11: ...all of them running all the start times in the undesired programs must be set to off The unused programs except the start times are retained but will not run until the start times are re entered This...

Страница 12: ...s TotalLine Capacity 17 0 Gallons TotalLine Capacity 20 4 Gallons TotalLine Capacity 23 8 Gallons TotalLine Capacity 27 2 Gallons Gallons of water in one foot of 3 4 Chore Time water pipe 034 Water Li...

Страница 13: ...often until these problems disappear The sediments could react with medications vaccines and electrolytes They will also hamper the effects of disinfectants and cleaners chlorine and acids Flushing Af...

Страница 14: ...air source and that house 2 With the incoming air off and the gauge indicates that there is a 2 PSI drop or more within 1 minute the problem is in the control lines or regulators 3 Shut off or pinch o...

Страница 15: ...19 Control Decal 2529 883 2529 883 7 Control Box Latch Pivot 30863 30863 20 Pigtail Connector 5907 1 5907 1 8 Airloader W Adjustment Knob 48837 48584 21 120V Timer Control 50819 1 50819 2 9 1 4 OD 1...

Страница 16: ...ore Time distributor or representative for additional parts and information CTB Inc P O Box 2000 Milford Indiana 46542 2000 U S A Phone 574 658 4101 Fax 877 730 8825 E mail poultry choretime com Inter...

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