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Chocolate World CW24, Руководство по эксплуатации и обслуживанию

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we design

your chocolate

Lange Elzenstraat 123 • 2018 Antwerpen • Belgium • Tel. +32 (0)3 216 44 27 

Fax +32 (0)3 216 98 33 • www.chocolateworld.be • [email protected]

CW24

AutomAtiC tempering mAChine

use And mAintenAnCe mAnuAl/4

Содержание CW24

Страница 1: ...n your chocolate Lange Elzenstraat 123 2018 Antwerpen Belgium Tel 32 0 3 216 44 27 Fax 32 0 3 216 98 33 www chocolateworld be info chocolateworld be CW24 Automatic tempering machine Use and maintenance manual 4 ...

Страница 2: ...elated to the security of the machine 2004 108 EG Electromagnetic compatibility guidelines 2006 95 EG Low Voltage directive 1935 2004 EG On materials and articles intended to come into contact with food 2023 2006 EG On good manufacturing practice for materials and articles intended to come into contact with food 10 2011 EU On plastic materials and articles intended to come into contact with food F...

Страница 3: ...tpanel 9 Installation 10 Use of the CW24 Tempering machine 12 Troubleshooting of small problems 13 How to use 15 Maintenance and cleaning of the tempering machine 15 Option Vibrating table 16 Installation and use of the vibrating table 16 Option Dosing head 18 Working with the dosing function 18 Calibrating the weight 19 Pictograms 19 Disposal and destruction 19 INdex ...

Страница 4: ...sure of the machine to electrical tension which is 10 different as the suggested tension on the machine results in automatic destruction of the warranty The CW24 is a continuous cycle tempering machine used for processing chocolate The tempering machine is composed out of a tank with a capacity of 24 kg where the chocolate is melted by electrical heating systems A screw of Archimedes circulation p...

Страница 5: ...l panel 2 Chocolate dosing spout 3 Rotating arm 4 Slider 5 Stainless steel tank 6 Housing 7 Wheels 8 Dosing pedal 9 Keyhole 10 Emergency stop 11 Vibrating motor 12 Main Switch 13 Cooling unit 14 Vibrating table 15 Scraper 16 Vibrating mat 17 Vibrating spring 18 Electrical connection vibrating table heating 19 Plexiglass lid ...

Страница 6: ...nd names machine parts 20 24 21 22 23 20 Coolant reservoir 21 Motor gearbox 22 Water cooling motor pump 23 Sensor for tempering temperature 24 Print plate 25 Sensor for heating regulator 26 Column heater 27 Valve 34 Condenser 26 27 34 25 ...

Страница 7: ...late Numbers and names machine parts 28 Heating area 29 Tank cooling water 30 Cooling pump 31 Cooling water tap 32 Rotating arm motor 33 Sensor cooling tank 34 Condenser 35 Ventilator 36 Compressor 32 34 35 29 36 30 31 33 28 ...

Страница 8: ...ing melting tank 41 Refrigerator system 42 Chocolate pump 43 Rotating arm 44 Primary connection transformer 220V 45 3 Phase entrance Neutral 46 Transformer 220V 24V 47 Secondary connection transformer 24V 48 Auxiliary exit 24V 49 Heating spout 50 Interrupter pedal 51 Communication wire 52 Safety contact 37 38 39 41 42 43 44 45 46 47 52 48 49 50 51 40 ...

Страница 9: ... melting tank I Reset button L Dosing function button M on off button for auxiliary 220V vibrating table heating N on off button for auxiliary 24V vibrating table heating O Increase and decrease tempering temperature Tank capacity 24 kg of chocolate Hourly production up to 90 Kg Standard dosing function Power required Kw 4 1 3 phase Microprocessor technology featuring digital temperature display D...

Страница 10: ...rical supplier are the same as shown on the identification tag of the machine Activation procedure Activate the main switch 12 Press the RESET C button to activate the heating system Press the RESET I button to reset the machine Press the D button to activate the rotating arm Unpack the machine Plug in The led is turned on so the machine is plugged in correctly The vibrating table is at the back o...

Страница 11: ...tch 12 Remove the plug from the electrical socket Open the plug en swap the grey and black wire from position Never change the position of the blue and the yellow green wire Restart the activation procedure The rotating arm 3 should now turn anticlockwise Remove the plug Switch the black and gray wire Close the plug Open the plug Plug in the machine Pull cover away and reconnect ...

Страница 12: ...ut 2 The actual temperature of the chocolate which is flowing out of the spout can be read off display B Set the appropriate tempering temperature for the chocolate you are using by pressing the arrow buttons O The optimal temperature for dark chocolate is between 30 and 31 C For milk chocolate optimal tempera ture lies between 29 and 30 degrees Celsius and for white chocolate between 28 and 29 de...

Страница 13: ...er it will harden and therefore it will take several hours to melt the chocolate again afterwards Emptying the machine and pumping system for maintenance use only Follow steps 1 6 mentioned under switching off the machine for a longer time 7 days Then open up the back panel of the machine by turning key 1 53 clockwise in keyholes 9 After placing a suitable container under it open the tap 27 Switch...

Страница 14: ...n on the mixing arm Turn on the tempering machine by pushing the black button Wait for chocolate to melt Mixing arm should turn anti clockwise Cool down Led is on before activating the mixing arm Turn on the chocolate flow Machine is ready for tempering ...

Страница 15: ...ow the instructions mentioned before For maintenance operations regarding the structural parts of the machine always disconnect the machine from the main power supply Always reassemble the machine completely as in its original condition before reconnecting again to the main power supply Maintenance and cleaning of the tempering machine To clean the exterior of the machine first use a cloth soaked ...

Страница 16: ...er mats 16 on the 2 sides of the vibrating table 14 to avoid excessive noise while vibrating moulds Insert the 2 vibrating table plugs in the sockets on the backside of the machine The vibrating function of the vibrating table can be switched on off by pressing button M The heating system of the vibrating table can be switched on off by pressing button N option Vibrating table 60 Scraper 4 Sliders...

Страница 17: ...uirements Switch off pump Attach the 2 sliders Connect the vibrating table with plug at the back of the machine Press pedal to stop flow temporarely max 5 seconds Use the scraper to clean the mould Switch off mixing arm Install the scraper Switch on the vibrating table Release pedal Switch off tempering function Wait untill t is raised to 37 C ...

Страница 18: ...m On display A you will see the first option of the 15 available installed weights originally the first value is installed on 50 grams By pressing the H buttons you can stroll through the 15 available values of the memory of your tempering machine In case you want to modify any of these 15 values go to the position you want to change using button H Press button O to modify the weights The changed ...

Страница 19: ...lf into consideration Enter the measured weight on the right display B using the arrow keys O Return to display A and use arrow keys H to activate the program SHM Value 850 will simultaneously appear on display B Repeat step 3 to step 5 Press the arrow keys H to confirm After performing this operation your machine has adjusted the ratio between the volume and weight of the chocolate Above operatio...

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