11
Table 6 Analysis and Troubleshooting of Fault
Symptoms
Cause analysis
Troubleshooting method and precautions
Misoperation
of thermal
relay without
the motor
being
overloaded.
Thermal relay
does not
operate.
Size is too small.
Change to product with bigger size.
The set current value is
smaller than the actual
operating current of the
motor.
Fine tune the cam clockwise so that the set
current matches the actual motor current.
Check installation status and conduct
troubleshooting. Do not place the product
in environment with strong shock or
vibration.
Stong shock or vibration
Frequent start of motor
The start frequency of motor should not
exceed 30 times per hour.
The sectional area of
connecting wire is too
small, or there is loose
connection.
Use standard wire and torque.
The size is too big.
Change to product with smaller size.
The set current value is
bigger than the actual
operating current of the
motor.
Fine tune the cam counter-clockwise so
that the set current matches the actual
motor current.
The sectional area of
connecting wire is too
big.
Use standard wire and torque.
Thermal
relay does
not work.
The product is not reset. Press the reset button to reset the relay.
Auxiliary contacts are
not powered-on.
Main circuit or auxiliary
circuit is burnt
Replace thermal relay.
Replace thermal relay.