Chicago Electric 98870 Скачать руководство пользователя страница 10

Page 10- SKU: 

98870

preparing a Safe Workplace environment to Avoid Hazardous conditions 

The primary hazards to be managed when using Arc Welding equipment include Electric 

Shock, Fumes and Gasses, Sparks and Fire, Arc Light, and Tools and Equipment in the 

Work Area.

electrical Hazards

Work only in a dry environment. This includes dry clothing, shoes, floors and tools.

Maintain an insulation layer between yourself and the electrodes, the workpiece and 

the floor.  Keep the Electrode Insulated Handle Grips in good condition, wear insu

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lated gloves, and insulated shoes.

Do not plug in or turn on the welder until you are prepared to work, and are confident 

that it is safe to do so. Do not allow the Welding Rod, or Electrode Holder to touch 

anything that you do not intend to weld.

Fumes and gasses

The Flux and alloying metals components of the welding rods gives off fumes as the 

rod is used. Be sure to work in a well-ventilated are to avoid excessive inhalation of 

these fumes.

The heat generated by welding, and the sparks and splatter that can fly out can 

ignite any flammable materials or gasses in the area. Be sure that there are no flam

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mable materials in the are before beginning to weld.
Work piece coatings may burn or fume with Arc ignition. Be sure to provide for prop-

er ventilation.

Sparks and Fire

Arc welding creates considerable heat, both in the workpiece, and in sparks and 

splatter that may fly or drip from the workpiece. 

Remove any combustibles from the area.

Always have a second person present to watch for fires.
Keep a fire extinguisher available at the worksite.
Remember that the workpiece becomes very hot, and can cause fire or injury.

Arc light

The light created by Arc Welding can damage your eyes and skin.
Always wear an ANSI approved welding face shield before striking an arc.
Never allow an onlooker to view the welding Arc.
Wear dark colored long sleeve clothing to protect your skin.

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Содержание 98870

Страница 1: ...ssion Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 1999 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight...

Страница 2: ...reduce the risk of personal injury and damage to equipment Read all instructions before using this tool Keep work area clean Cluttered areas invite injuries Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use elec trically powered tools in the presence of flammable gases or liquids Keep children away C...

Страница 3: ...moving parts any broken parts or mounting fixtures and any other condition that may affect proper opera tion Any part that is damaged should be properly repaired or replaced by a qualified technician Do not use the tool if any switch does not turn On and Off properly Guard against electric shock Prevent body contact with grounded surfaces such as pipes clamps vises and metal enclosures Replacement...

Страница 4: ...arks in an enclosed container can trigger an explosion Never weld in an atmosphere which might contain flammable fumes Periodically during welding and after completion of job inspect your area for any ignition that might have been caused by flying sparks Electric Shock Hazard Precautions Be aware that your arc welder operates through high resistance electrical current Exposure to this current can ...

Страница 5: ...ials are not placed where others can touch them or they can cause a fire The electrode and especially the welding rods become very hot during welding Ex ercise extreme caution to prevent burns to yourself or others from these areas Inhalation Hazard Welding PlasmaCuttingProducestoxicfumesandgasses Exposure to welding or cutting gasses can increase the risk of developing certain cancers such as can...

Страница 6: ...on Locate the Ground Clamp which is included in your welder kit see Figure 2 step 1 Slide the Handle Grip off the Ground Clamp exposing the Wire Attachment area Slide the Handle Grip over the end of the Ground Wire 4 see Figure 2 Step 2 Attach the Ground Wire 4 to the Ground Clamp using a Bolt Nut and Washer as shown in Figure 2 Step 3 With the GROUND WIRE secure slide the Handle Grip over the Gro...

Страница 7: ...of ELEC TRODE CABLE wire into opening in end of Electrode Handle then by tightening the Screw tighten the Clamping Plate onto the bare end of the ELECTRODE CABLE clamping it securely into place With the ELECTRODE CABLE secured into the Electrode Handle slide the Handle Grip over the wire connection as shown in Step 4 above Tighten the Handle Grip securely in place by tightening the screw in the ba...

Страница 8: ...n Neutral White Hot Black L1 Black L1 Red L2 Tied Off Wire Red White Prepare the wires by stripping approximately 1 2 of the insulation from the end of each wire Depending on the plug design insert the prepared cable ends into the plug from the back Attach the Green wire to the Ground pole of the plug Wire the appropriate plug as shown in 2 above To tie off the wire shown in 2 above Using a Wire N...

Страница 9: ...Page SKU 98870 Wiring Diagram 115 230 V 115 V B M 230 V M N B White N Red M Black ...

Страница 10: ...mes as the rod is used Be sure to work in a well ventilated are to avoid excessive inhalation of these fumes The heat generated by welding and the sparks and splatter that can fly out can ignite any flammable materials or gasses in the area Be sure that there are no flam mable materials in the are before beginning to weld Work piece coatings may burn or fume with Arc ignition Be sure to provide fo...

Страница 11: ...ing the pro cess and amperage you will be using The helmet should have a clear splatter shield to protect the filter You will need a slag hammer to chip slag off the surface of the weld You will need a stainless steel scratch brush for each type of material you weld e g Steel Stainless Aluminum etc A skull cap or beanie will protect your hair while wearing the helmet You will need an assortment of...

Страница 12: ...ng made When restarting either use a lower Amperage set ting or allow more time between welds to avoid overheating the Welder Continued overheating can cause damage Setting the Correct Amperage Control the Amperage of your Arc Welder by turning the Amperage Control Knob 3 on the front of the welder and reading the setting through the CLEAR COVER 23 on top of the welder and comparing the position o...

Страница 13: ...to achieve a good weld Tips for Welding Success Good welds depend on the action of an appropriate flux Do not use welding rods which have a damaged or missing flux coating Experienced welders often use a weaving technique This is a smooth oscillating motion of the electrode during the weld process to evenly disperse the weld puddle throughout the joint This also results in a repetitive wave like p...

Страница 14: ...se a uniform travel speed and avoid excessive weaving Weld Material Spatter Spattering does not influence weld strength but is considered an appearance defect Lower the current check the specified range for the electrode being used Be sure you are using the correct polarity Try to minimize the arc length Look for Arc Blow conditions Note Arc Blow generally occurs only when using a DC welder This i...

Страница 15: ... CLEAR COVER 24 BA B1 2 1 INDICATOR 25 BA B1 3 2 CLAMP RING 26 BA B1 1 1 CASE 27 BA B1 1 1 HANDLE 28 GB845 1 SCREW ST3 9 x 25 29 1 RUBBER RING PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR ...

Страница 16: ...Page 16 SKU 98870 Assembly Diagram 29 ...

Страница 17: ...t be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warran...

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