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Page 31

For technical questions, please call 1-800-444-3353.

SKU 65414 

        

liMited 1 Year / 90 daY 

WarrantY

Harbor Freight Tools Co. makes ev-

ery effort to assure that its products meet 

high quality and durability standards, and 

warrants to the original purchaser that 

for a period of ninety days from date of 

purchase that the engine/motor, the belts 

(if so equipped), and the blades (if so 

equipped) are free of defects in materials 

and workmanship. Harbor Freight Tools 

also warrants to the original purchaser, 

for a period of one year from date of pur-

chase, that all other parts and components 

of the product are free from defects in ma-

terials and workmanship (90 days if used 

by a professional contractor or if used as 

rental equipment).  This warranty does not 

apply to damage due directly or indirectly, 

to misuse, abuse, negligence or accidents, 

repairs or alterations outside our facilities, 

normal wear and tear, or to lack of main-

tenance. We shall in no event be liable for 

death, injuries to persons or property, or 

for incidental, contingent, special or con-

sequential damages arising from the use 

of our product. Some states do not allow 

the exclusion or limitation of incidental or 

consequential damages, so the above 

limitation of exclusion may not apply to 

you.  THIS WARRANTY IS ExPRESSLY 

IN LIEU OF ALL OTHER WARRANTIES, 

ExPRESS OR IMPLIED, INCLUDING 

THE WARRANTIES OF MERCHANTABIL-

ITY AND FITNESS.

To take advantage of this warranty, 

the product or part must be returned to us 

with transportation charges prepaid. Proof 

of purchase date and an explanation of the 

complaint must accompany the merchan-

dise. If our inspection verifies the defect, 

we will either repair or replace the product 

at our election or we may elect to refund 

the purchase price if we cannot readily 

and quickly provide you with a replace-

ment. We will return repaired products at 

our expense, but if we determine there is 

no defect, or that the defect resulted from 

causes not within the scope of our warran-

ty, then you must bear the cost of returning 

the product.

This warranty gives you specific legal 

rights and you may also have other rights 

which vary from state to state.

3491 Mission Oaks Blvd.  •  PO Box 

6009  •  Camarillo, CA 93011  •  (800) 

444-3353

eMission control 

sYsteM WarrantY

united states emission control defects 

Warranty statement

The United States Environmental Protection Agency (herein 

EPA) and Harbor Freight Tools (herein HFT) are pleased to explain 

the emission control system warranty on your 1997 and later Small 

Off-Road Engine (herein engine).  Within the United States, new 

off-road, spark-ignition engines certified for model year 1997 and 

later, must be designed, built and equipped to meet the stringent 

anti-smog standards set forth by the EPA.  HFT must warrant the 

emission control system on your engine for the periods of time 

described below, provided there has been no abuse, neglect or 

improper maintenance of your engine.

Your emission control system may include parts such as the 

carburetor or fuel-injection system, and the ignition system. Also 

included  may  be  hoses,  belts,  connectors  and  other  emission-

related assemblies.

Where a warrantable condition exists, HFT will repair your 

engine at no cost to you including diagnosis, parts and labor.

Manufacturer’s Warranty coverage

The 1997 and later engines are warranted for two (2) years.  

If any emission-related part on your engine is defective, the part 

will be repaired or replaced by HFT.

Harbor Freight tools emission control defects 

Warranty coverage

Engines are warranted for a period of two (2) years relative to 

emission control parts defects, subject to the provisions set forth 

below. If any emission related part on your engine is defective, the 

part will be repaired or replaced by HFT.

 

owner’s Warranty responsibilities

1. 

As the engine owner, you are responsible for the performance 

• 

of the required maintenance listed in your Owner’s Manual. 

HFT recommends that you retain all receipts covering main-

Содержание 65414

Страница 1: ...website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be...

Страница 2: ...e 16 After Initial 20 Operation Hour Period 16 Every 25 Operation Hours Thereafter 16 Every 50 Operation Hours 16 Every 100 Operation Hours 16 Every 300 Operation Hours 16 Storage 17 Engine Troubleshooting 18 Equipment Troubleshooting 20 Main Parts List 21 Diagram 22 Parts List and Diagram A Crankcase Assembly 23 Parts List and Diagram B Cylinder Head Assembly 24 Parts List and Diagram C Crankshaf...

Страница 3: ...ich if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this m...

Страница 4: ...ields in close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure Caution is neces sary when near the engine s magneto or recoil starter Use only accessories that are recom 6 mended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in expl...

Страница 5: ...ving parts breakage of parts and any other condition that may affect the equipment s operation If damaged have the equipment serviced before using Many ac cidents are caused by poorly main tained equipment Use the correct equipment for the 20 application Do not modify the equip ment and do not use the equipment for a purpose for which it is not in tended Service precautions Before service maintena...

Страница 6: ...nt out of the reach of 7 children Follow scheduled engine and equip 8 ment maintenance Refueling Precautions 9 Do not smoke or allow sparks a flames or other sources of ignition around the equipment especially when refuelling Do not refill the fuel tank while the b engine is running or hot Do not fill fuel tank to the top Leave c a little room for the fuel to expand as needed Refuel in a well vent...

Страница 7: ...A If you are using one extension cord 5 for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord 6 outdoors make sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use Make sure the extension cord is prop 7 erly wired and in good electrical con dition Always re...

Страница 8: ... carbu retor governor if so equipped and any other parts that control the fuel air ratio will need to be adjusted by a qualified me chanic to allow efficient high altitude use and to prevent damage to the engine and any other devices used with this product Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight...

Страница 9: ...into the oil filler 2 neck but do not screw in then re move it to check the oil level The oil level should reach the upper limit H mark on the dipstick bottom edge of the oil fill hole If the oil level is not to the upper limit 3 mark bottom edge of the oil fill hole add the appropriate type of oil until the oil level reaches the upper limit mark Engine Oil SAE 10W 30 above 32 F SAE 5W 30 at 32 F ...

Страница 10: ... warm engine Grasp the starter handle and pull 5 slowly until resistance is felt While holding the handle allow the starter rope to rewind slowly Then pull the starter handle with a rapid full arm stroke Once again while holding the handle allow the rope to rewind slowly Repeat as necessary until the engine starts After the engine starts and warms 6 up slowly move the choke lever to its RUN positi...

Страница 11: ...ge than they do during continuous operation When figuring total watt age of all appliances connected to this generator use the higher start up amperage rating of each appliance Do not exceed the current limit speci 3 fied for any one receptacle Move the AC Circuit Breaker switch 4 to the ON position Plug in your extension cord or appli 5 ance Be sure that all appliances are in 6 good working order...

Страница 12: ...es Motor Kill Switch must be in ON posi 1 tion for engine to start and run Move to OFF position to stop engine Power Indicator Light when lit shows 2 that the generator is producing elec tricity AC Breaker Switch protects circuits 3 when using AC 120 V or 240 V power 120 V duplex outlet provides two 4 grounded outlets for standard 110 120 V household appliances 240 V twist lock receptacles pro 5 v...

Страница 13: ... please call 1 800 444 3353 SKU 65414 Control Panel Chart Motor Kill Switch Power Indicator Light A Breaker Switch 120 V Duplex Receptacle 240 V Twist Lock Receptacle DC Breaker Switch Ground Wire Connection 12 VDC Outlet REV 09f 09g ...

Страница 14: ...ter Tie Rod Small End 18 002 18 07 Big Head Gap Tie Rod 0 04 0 063 0 12 Big Head Side Gap Tie Rod 0 1 0 7 1 1 Diameter Gap Intake Valve Tappet 0 15 0 02 Diameter Gap Exhaust Valve Tappet 0 20 0 02 Diameter Intake Valve Stem 5 48 5 318 Diameter Exhaust Valve Stem 5 44 5 275 Internal Diameter Intake Valve Pipe 5 5 5 572 Gap between Intake Valve and Guide Pipe hole 0 02 0 044 0 10 Gap between Exhaust...

Страница 15: ...l before changing oil Place a drain pan not included un 1 derneath the crankcase s drain plug Remove the drain plug and if pos 2 sible tilt the crankcase slightly to help drain the oil out Recycle used oil Replace the drain plug and gasket if 3 supplied and tighten it Refill the oil to the proper level follow 4 ing the instructions under the Starting the Engine section Air Filter Element Maintenan...

Страница 16: ... more Apply dielectric spark plug boot 6 protector not included to the end of the spark plug and reattach the wire securely Cleaning Maintenance and Lubrication Schedule Note This maintenance schedule is intended solely as a general guide If performance decreases or if equip ment operates unusually check sys tems immediately The maintenance needs of each piece of equipment will differ depending on...

Страница 17: ...ean out area around spark plug c Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole Reinstall spark plug but leave spark d plug wire disconnected Pull recoil starter to distribute oil in e cylinder Stop after one or two revo lutions when you feel the piston start the compression stroke when you start to feel resistance Disconnect battery cables if f equip...

Страница 18: ...ssion replace as 2 needed Check wear tolerances repair or 3 replace as needed Problem Engine does not start or does not run smoothly See chart below Symptom Possible Cause Possible Solution Engine is Pinging Excess wear of Piston Cylinder 1 Wall or Rings Excess wear of Piston Pin or 2 Piston Pin Hole Excess wear of Tie Rod small 3 end Excess wear of Crankshaft Roller 4 Bearing Check wear replace a...

Страница 19: ...zed 2 Remove spark plug and attempt to 1 rotate engine by hand Repair or replace as needed Disconnect engine and attempt to 2 rotate generator shaft by hand Repair or replace as needed Problem Engine runs excessively hot See chart below Problem Possible Cause Possible Solution Engine runs excessively hot Improper Ignition Timing 1 Running out of fuel 2 Exhaust manifold muffler or exhaust 3 pipe da...

Страница 20: ...t the AC outlets AC Breaker switch in the OFF 1 position AC circuits overloaded 2 Reset the Breaker Switch to the ON 1 position Disconnect some appliances to 2 reduce the load No power at the 12 VDC outlet DC Breaker Switch open Disconnect the 12 Volt appliance then press the 12 VDC breaker switch IN Reconnect the 12 V accessory Follow all safety precautions whenever diagnosing or servicing the eq...

Страница 21: ...escription Qty 24 Exhaust Gasket 1 25 Muffler 1 26 Flange Screw M8 18 27 Frame 1 28 Shock Absorber 4 29 Shock Absorber 4 30 Flange Screw M6X12 10 31 Plain washer 6 4 32 Flange Screw M6 10 33 Grounding Wire 10cm φ6 φ6 1 34 Dentiform Washer 6 1 35 Muffler Hood YAMA 1 36 Muffler Hood YAMA 1 37 Control Panel Assembly 1 38 Flange Bolt M6X16 4 39 Fuel Tank 1 40 Fuel Marker 1 41 Fuel Tank Cap Assembly 1 ...

Страница 22: ...Page 22 For technical questions please call 1 800 444 3353 SKU 65414 Diagram REV 09g ...

Страница 23: ... Dipstick with Seal 2 a 12 Crankcase Cover 1 a 13 Crankcase Gasket 1 a 14 Bearing 6205 2 a 15 Set Pin m 8 x 14 2 a 16 Bolt m8 x 33 5 6 NOTE Not all engine sub assembly components shown on the following pages are available as separate replacement parts They may be shown for informational purposes only NOTE All part numbers listed on the following pages have a letter suffix For example the Crankcase...

Страница 24: ...et 1 b 4 Valve Rocker Assembly 1 b 5 Push Guide 1 b 6 Cap 1 b 7 Exhaust Spring Seat 1 b 8 Intake Spring Seat 1 b 9 Valve Spring 2 b 10 Bolt m 8 x 60 4 b 11 Stud AM 8 x 34 2 b 12 Cylinder Head Assembly 1 Part Description QTY b 13 Cylinder Head Gasket 1 b 14 Set Pin 2 b 15 Exhaust Valve 1 b 16 Intake Valve 1 b 17 Tappet 2 b 18 Pusher 2 b 19 Stud AM 6 x 112 2 b 20 Lead Wind Cover 1 b 21 Oil Pipe Seal...

Страница 25: ...ting Rod Camshaft and Flywheel Assemblies Part Description QTY c 1 Piston Ring Set 1 c 2 Piston Ring Circlip 2 c 3 Piston 1 c 4 Piston Pin 1 c 5 Connecting Rod Assembly 1 c 6 Crankshaft Assembly 1 Part Description QTY c 7 Camshaft Assembly 1 c 8 Flywheel 1 c 9 Flywheel Fan 1 c 10 Starting Flange 1 c 11 Nut m 14 x 1 5 1 ...

Страница 26: ... Ignition Coil Assembly Part Description QTY d 1 Engine Switch 1 d 2 Fan Hood 2 d 3 Bolt m 6 x 12 5 d 4 Bolt m 6 x 8 4 d 5 Recoil Starter Assembly 1 d 6 Complete Shroud 1 Part Description QTY d 7 Diode 1 d 8 Oil Sensor 1 d 9 Bolt m 6 x 14 2 d 10 Bolt m 6 x 22 2 d 11 Ignition Coil Assembly 1 d 12 Spark Plug F6TC 1 ...

Страница 27: ...Page 27 For technical questions please call 1 800 444 3353 SKU 65414 Parts List and Diagram E Air Cleaner Assembly Part Description QTY e 1 Air Cleaner Assembly 1 e 2 Nut m6 2 e 3 Air Duct 1 ...

Страница 28: ...cription QTY 1f Pipe Clamp 2 2f Fuel Pipe m 4 5 x 170 1 3f Intake Gasket 1 4f Connecting Block 1 5f Carburetor Gasket 1 6f Carburetor Assembly 1 7f Air Cleaner Gasket 1 Part Description QTY 8f Regulator Assembly 1 9f Back Spring 1 10f Regulating Spring 1 11f Pulling Rod 1 12f Lock Bolt 1 13f Regulating Arm 1 14f Nut M6 1 ...

Страница 29: ... Parts List and Diagram G Starter and Generator Assembly Part Description QTY g 1 Starting Motor Assembly 1 g 2 Bolt m6 x 28 1 g 3 Bolt m6 x 32 1 g 4 Crankcase 1 g 5 Charge Coil 1 Part Description QTY g 6 Bolt m6 x 35 2 g 7 Clamp Cord 1 g 8 Bolt m6 x 12 2 g 9 Flywheel 1 ...

Страница 30: ...Page 30 For technical questions please call 1 800 444 3353 SKU 65414 Wiring Diagram ...

Страница 31: ...e determine there is no defect or that the defect resulted from causes not within the scope of our warran ty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Emission Control System Warranty United States Emission Con...

Страница 32: ...f the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and operating instructions set forth in the Owner s Manual includ ing but not limited to Use of parts which ...

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