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Page 7

SKU 40039

Operation

7.  Check again to make sure your workpiece is secure and draw a cutting line on it.  Re-check
the condition of your blade.
8.  Plug in the Jig Saw.
9.  Test the Jig Saw without a load by gently squeezing the Trigger (#2a).  Run it on high (fully
depressed) for a few minutes.  Then, test the lock mechanism by starting the Jig Saw and
then engaging the Lock Button (#3a).  To disengage the Lock Button (#3a) squeeze the
Trigger (#2a).
10.  To begin cutting, first bring the blade up to speed by depressing the Trigger (#2a) before
contacting the workpiece.
11.  Set the front of the Base (#37) on the beginning of your cutting line.
12.  Slowly make contact letting the Jig Saw do the work.  Just guide the saw.  If the Jig Saw
is not cutting to your satisfaction try using the Adjustment Nut (#4a) to compensate.
If it still does not cut to satisfaction, make sure you have a straight, sharp blade with no
cracks.
Note:  If the Jig Saw seizes in a workpiece, shut it off and unplug it.  Try to work out the blade.
If necessary, remove the blade from the saw and remove the blade from the workpiece.
Before replacing the blade, make sure it is in satisfactory condition.
13.  When finished cutting, release the Trigger (#2a) and unplug the Jig Saw.

1.  Secure your workpiece in a vice or clamp it to a work bench.  Make sure the blade path
below the workpiece is clear of obstacles.
2.  Choose the appropriate blade for the material you will be cutting. Blades for cutting soft or
hard metals, and wood cutting blades are available at Harbor Freight Tools.
3.  Attach the blade following the instructions above.
Note:  This Jig Saw has three adjustment features.
4.  The number of strokes per minute (0 - 3100) is determined by adjusting the Adjustment
Nut (#4a)
.  Turning toward the + sign increases the strokes, and turning toward the - sign
decreases the strokes.  Use the highest number of strokes possible for cutting soft materials
such as wood, and use a low number of strokes when cutting hard materials like metal.
Note: Steel requires a liquid coolant while cutting.  Practice on scrap pieces to learn the stroke
adjustment appropriate to your needs.
Note: You may adjust when the Jig Saw is running or off.
Note:  The Jig Saw heats up rapidly when cutting at a slow rate.  Periodically, set the stroke
setting to high, and run the saw for a few minutes without a load to cool the saw.
5.  There is also a pendulum adjustment Lever (#7a).  It adjusts the movement of the blade
path according to the material you are cutting.  For soft materials such as wood, set the
Lever (#7a) to number 3.  For hard materials such as steel, set the Lever (#7a) to 0 or to 1.
For thin-walled materials set the Lever (#7a) to 0.  Always set the Lever (#7a) adjustment after
the blade is attached.  It takes practice to learn to skillfully use the pendulum
adjustments.  Practice on scrap pieces.
6.  You may also adjust the cutting angle of the Base (#37).  Loosen the Fixing Screw (#13a).
Turn the Base (#37) to the required angle.  It has stops for 15, 30, and 45 degrees, but you may
set it anywhere in between.  Tighten the Fixing Screw (#13a).

CAUTION:  Keep fingers and hands a safe distance from blade at all times while cutting.

Rev 01/03

Содержание 40039

Страница 1: ...ttp www harborfreight com For technical questions and replacement parts please call 1 800 444 3353 Model 40039 Copyright 2002 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools ...

Страница 2: ...his tool 1 Keep work area clean Cluttered areas invite injuries 2 Observe work area conditions Do not use machines or power tools in damp or wet locations Don t expose to rain Keep work area well lighted Do not use electrically powered tools in the presence of flammable gases or liquids 3 Keep children away Children must never be allowed in the work area Do not let them handle machines tools or ex...

Страница 3: ...on sense Do not operate any tool when you are tired 14 Take caution as some woods contain preservatives such as copper chromium arsenate CCA which can be toxic When cutting these materials extra care should be taken to avoid inhalation and minimize skin contact 15 Check for damaged parts Before using any tool any part that appears damaged should be carefully checked to determine that it will opera...

Страница 4: ...and situations that may occur It must be under stood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm So...

Страница 5: ...a Adjustment Nut 7a Lever 8a Nut 9a Nut Slot 10a Blade 11a Rod 12a Rod Slot 13a Fixing Screw 14a Anti Skid Guard Parts List a Note The accessory Hex Key is not included on the parts list or assembly drawing Cover Power Cord Base 14 Note Add an a suffix when ordering parts shown on this page ...

Страница 6: ...e rod see illustration to the far right To install the Nut Twist the Nut counterclockwise click produced by the Nut and Rod s thread should be heard every 90 degrees and let the nut go after 4 clicks Note Only use T Shank Blades as shown in the above right illustration 3 To install the Blade Align the tang of the Blade with the slot in the Nut Push the Blade in and rotate the Nut 90 degrees Make s...

Страница 7: ... wood cutting blades are available at Harbor Freight Tools 3 Attach the blade following the instructions above Note This Jig Saw has three adjustment features 4 The number of strokes per minute 0 3100 is determined by adjusting the Adjustment Nut 4a Turning toward the sign increases the strokes and turning toward the sign decreases the strokes Use the highest number of strokes possible for cutting...

Страница 8: ...an 2 Keep the Rod Slot 12a and the Rod 11a clean and clear of any dirt or debris 3 If the Jig Saw is used regularly have an authorized service technician check the brushes and change them every six months if they are too short Also have an authorized service technician grease the internal parts when needed Do not attempt to change brushes or grease the internal parts yourself Maintenance Rev 01 03...

Страница 9: ... OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Parts List Part No Description Qty Part No Description Qty 2 Cover 1 38 Channel 1 3 Screw 2 39 Screw 2 4 Screw 2 40 Pin 1 5 Cover 1 41 Pin 1 6 Gasket 1 42 Rocker 1 7 Spring 2 43 Rivet 1 8 Frame 1 44 Bushing 1 9 Nut 1 45 Bearing 2 10 Spring 1 46 Pulley 1 11 Rod 1 47 Armature 1 12 Insert 1 48 Bearing 1 13 Plate 1 49 Ring 1 14 Plate 1 50 Membra...

Страница 10: ...Page 10 SKU 40039 Assembly Drawing Rev 01 03 ...

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