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Product Manual - VaporMan 125

®

 Manifold Vaporizer System

General

While Chart equipment is designed and built to the most 

rigid standards, no piece of mechanical equipment can 

ever be made 100% foolproof  Strict compliance with 

proper safety and handling practices are necessary when 

using a cryogenic manifold device or other compressed 

gas equipment  We recommend that all of our customers 

re-emphasize safety and safe handling practices to all their 

employees and customers  While every possible safety 

feature has been designed into the VaporMan 125 manifold 

system and safe operations are anticipated, it is essential 

that the customer carefully read and fully understand all 

WARNING

 and 

CAUTION

 notes listed in this safety 

summary and enumerated below 

Warning! CO

2

 gas is a colorless, odorless, 

tasteless gas that displaces 

oxygen and does not support 

life. The gas is difficult to detect 

without assistance of special 

equipment. Avoid breathing or 

contacting CO

2

 in gas, liquid or 

solid form.

Exposure to concentrations of more than 3% in air can cause 

physical symptoms including unconsciousness, serious 

injuries or death  Even low concentrations of CO

2

 can cause:

•  Dizziness, headaches, nausea or disorientation

•  Increased respiration or heart rate

•  Shortness of breath or rapid suffocation

CO

2

 is heavier than air and can collect in low areas such 

as basements, stairwells, and confined spaces. Avoid entry 

into areas where CO

2

 leaks or high concentrations of CO

2

 

are suspected  Enter those areas with caution only after they 

have been thoroughly ventilated 

Handle liquid so that it will not splash or spill  Protect your 

eyes and cover skin where the possibility of contact with 

liquid CO

2

, cold pipes and equipment, or cold gas exists  

Safety goggles or a face shield should be worn at all times 

when connecting to fill connections, while filling the tank 

and during disconnection from the fill connection. Clean, 

insulated gloves that can be easily removed and long sleeves 

are recommended for arm and hand protection. Cuffless 

trousers should be worn over the shoes to shed spilled liquid 

Warning!  Before removing cylinder parts 

or fittings, completely empty 

the liquid cylinder of liquid 

and release the entire vapor 

pressure in a safe manner. 

External valves and fittings 

can become extremely cold 

and may cause painful burns 

to personnel unless properly 

protected. Personnel must 

wear protective gloves and eye 

protection whenever removing 

parts or loosening fittings. 

Failure to do so may result 

in personal injury because of 

extreme cold and pressure in 

the cylinder.

Caution!  Use only replacement 

equipment, which is compatible 

with carbon dioxide and has 

been cleaned for oxygen 

use. Do not use regulators, 

fittings, hoses, etc., which 

have been previously used in a 

compressed air environment. 

Similarly, do not use oxygen 

equipment for compressed air. 

Failure to comply with these 

instructions may result in 

serious damage to the liquid 

cylinder.

Caution!  The VaporMan 125 unit must be 

secured to the floor. Failure to 

comply with this procedure may 

result in damage to the unit.

Handling the VaporMan 125 Unit

The VaporMan 125 unit is shipped on a pallet  The preferred 

handling method is a forklift that lifts the pallet and places 

it  However, the permanent placement of the VaporMan 

125 unit can be done by hand  The unit comes with four 

holes in the base plate in order to secure it to the floor. The 

VaporMan125 unit is rather light and can be moved by two 

people with ease  Be careful when moving the unit as the 

vaporizer fins can be sharp.

Safety

Содержание VaporMan 125

Страница 1: ...Part Number 20749848 Rev B 2018 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual VaporMan 125 Manifold Vaporizer System...

Страница 2: ......

Страница 3: ...ow Regulator 6 Operations 7 Initial Inspections 7 Filling Procedures 7 Installing the VaporMan 125 Unit 7 Plumbing Procedures 8 Carbo Max 1000 Bulk CO2 System Parts to be Added 8 Carbo Max 1000 Bulk C...

Страница 4: ...aporMan 125 Unit with Carbo Max 750 Bulk CO2 System 19 VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System 19 VaporMan 125 Unit with Perma Cyl MicroBulk Storage System 20 Warranty 21 Warranty Policy...

Страница 5: ...ls and kits provided by Chart This manual contains information regarding the safe operation and handling of liquid carbon dioxide with the cylinder and the vaporizer manifold system It should be thoro...

Страница 6: ...f a condition that can result in equipment or component damage Note A statement that contains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms...

Страница 7: ...ith liquid CO2 cold pipes and equipment or cold gas exists Safety goggles or a face shield should be worn at all times when connecting to fill connections while filling the tank and during disconnecti...

Страница 8: ...Monitoring Systems The Analox 50 and Ax 50 Carbon Dioxide Analyzers are precision instruments that provide continuous accurate monitoring of CO2 levels to ensure a safe working environment for your em...

Страница 9: ...a plug and play assembly The vaporizers are connected in a specific order and the vaporizer selection was intentional The parallel vaporizer is used to vaporize the liquid into cold gas The gas is th...

Страница 10: ...bo Max 1000 Bulk CO2 System tanks or who have one Perma Cyl MicroBulk Storage System tank there are two optional kits that will need to be purchased as well The kit names are KIT CARBOMAX VAPORMAN 100...

Страница 11: ...ns A place that has circulation is recommended to aid in melting the ice that might build up on the vaporizers during operation The VaporMan 125 unit will then need to be connected to the tank or tank...

Страница 12: ...in the following illustrations you will remove the Economizing sections Gas Use sections and the Pressure Building sections The parts to be reused are shown on top as well as the parts to be added Car...

Страница 13: ...9 Operations Product Manual VaporMan 125 Manifold Vaporizer System Carbo Max 750 Bulk CO2 System Parts to be Added Carbo Max 750 Bulk CO2 System Parts to be Removed...

Страница 14: ...not connected the tanks may not distribute CO2 to the VaporMan 125 unit equally The check valves are in place to prevent any back flow into each tank The check valves also ensure that the tanks equal...

Страница 15: ...dy VaporMan 125 system pressure is too low or does not build pressure at a sufficient rate VaporMan 125 unit or system is leaking If the pressure does not build and stays at a setting lower than desir...

Страница 16: ......

Страница 17: ...re Designation Description Function PG 1 PG 2 DIAL 0 400 PSI 1 4 MPT CBM PN 13321014 PRESSURE GAUGE TANK PRESSURE ECON PRESSURE R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 ECONOMIZER REGULATOR RV 2...

Страница 18: ...13154842 ECONOMIZER REGULATOR R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 SURE FILL REGULATOR RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 PRIMARY SAFETY RELIEF VALVE RV 2 RV BRS 1 2MPT 450 PSI PN 1170845...

Страница 19: ...4 MPT CBM PN 11940305 R 1 REGULATOR 250 NPT 150 PSI ECON PN 13154842 R 2 REGULATOR 250 NPT 200 PSI SF PN 13154834 R 3 REGULATOR 250 NPT 125 PSI PB PN 14743180 RV 1 RV BRS 1 2MPT 300 PSI PN 11708400 R...

Страница 20: ...16 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Страница 21: ...DICATOR PI 1 PRESSURE INDICATOR R 1 PRESS BUILDING REG R 2 SUREFILL REG RV 1 RELIEF VALVE RV 2 LINE RELIEV BD 1 BURST DISC Piping Ref No Description A TOP FILL B LIQUID WITHDRAWAL C PRESSURE BUILDING...

Страница 22: ...18 Specifications Product Manual VaporMan 125 Manifold Vaporizer System Set up and Dimensions VaporMan 125 Unit...

Страница 23: ...19 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Carbo Max 750 Bulk CO2 System VaporMan 125 Unit with Carbo Max 1000 Bulk CO2 System...

Страница 24: ...20 Specifications Product Manual VaporMan 125 Manifold Vaporizer System VaporMan 125 Unit with Perma Cyl MicroBulk Storage System...

Страница 25: ...fications in any way to the Equipment without Chart s prior written approval shall render this warranty void This limited warranty does not apply to Equipment comprised of materials provided or a desi...

Страница 26: ...Or by writing to Chart Inc 407 7th Street NW New Prague MN 56071 2 Authorization must be obtained from Chart prior to shipping any Equipment to Chart facilities In order to process the return of a tan...

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