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Part Number 21235568 Rev. D

Designed and Built by:

Chart Inc.

407 7th Street NW

New Prague, MN 56071 USA

(800) 400-4683

Product Manual

Orca

™

MicroBulk Delivery System

Series

Содержание Orca MicroBulk CO2 Series

Страница 1: ...Part Number 21235568 Rev D 2018 Chart Inc Designed and Built by Chart Inc 407 7th Street NW New Prague MN 56071 USA 800 400 4683 Product Manual Orca MicroBulk Delivery System CO2 Series...

Страница 2: ......

Страница 3: ...Cryogenic 9 Cryogenic Temperatures 9 States of Matter 9 Saturation 9 Equilibrium 9 Saturation Pressure 9 Subcool 9 Two Phase Liquid 9 Cavitation 9 Vaporization 10 Vapor Pressure 10 Condensation 10 Con...

Страница 4: ...30 Flowcom Flow Meter System 30 Cabinet Power Truck 30 Work Lights 31 Dash Controls Truck 31 Hydraulic System Truck 32 Motor and CO2 Pump Rotation Direction 32 Grease Fitting Locations 33 Pressure Bui...

Страница 5: ...um Integrity Check as required 44 Preventive Maintenance Log 41 Specifications 47 Piping Schematic 48 Nomenclature 49 Truck Electrical System Diagram 50 Trailer Electrical System 51 Truck Hydraulic Sy...

Страница 6: ...2 Series MicroBulk Delivery System Revision Log Revision Level Date Description A 2 21 2018 Original B 3 8 2018 Added parts and specs update C 6 18 2018 Specs change added preventive maintenance log D...

Страница 7: ...ing parts for minimal maintenance Vessel designed with robust inner support system for rugged road conditions Stainless steel plumbing with stainless steel and brass valves for long service life and r...

Страница 8: ...Pressure CGA Compressed Gas Association CO2 Carbon Dioxide DOT Department of Transportation NER Normal Evaporation Rate GAWR Gross Axle Weight Rating GPM Gallons Per Minute GVWR Gross Vehicle Weight...

Страница 9: ...cold and tank pressure Accidental contact of liquid gases to skin or eyes may cause a freezing injury similar to a burn Warning If cryogenic liquid or cold boil off gas contacts a worker s skin or eye...

Страница 10: ...s fatigue lassitude loss of coordination errors in judgment and confusion can be masked by a state of euphoria leaving the victim with a false sense of security and well being Human exposure to atmosp...

Страница 11: ...ases may produce narcosis even though an adequate oxygen supply sufficient for life is present Nitrogen and argon vapors in air dilute the concentration of oxygen necessary to support or sustain life...

Страница 12: ...ly cold and may cause painful burns to personnel unless properly protected Personnel must wear protective gloves and eye protection whenever removing parts or loosening fittings Failure to do so may r...

Страница 13: ...Safety 7 Product Manual Orca CO2 Series MicroBulk Delivery System...

Страница 14: ...8 Safety Product Manual Orca CO2 Series MicroBulk Delivery System...

Страница 15: ...saturation condition of the liquid Saturation can also be described as an energy state Liquid molecules at a higher energy state warmer take up more space which is often referred to as liquid growth...

Страница 16: ...h Losses Dropping the vapor space pressure below the saturation pressure of the liquid causing the liquid to boil During the venting of the tank below the saturation pressure of the liquid the liquid...

Страница 17: ...higher pressure on the outlet side product WILL leak past the ball valve 6 Open Vapor Vent V 5 and vent tank under 5 psig Close Vapor Vent 7 Open Bottom Fill V 17 and pressurize to 250 psig 8 Remove...

Страница 18: ...Balance DC 5 and Line DC 1 connections 13 Close cabinet doors and stow hoses Replace all dust caps III Fill Orca CO2 from Onboard Pump 1 In order to minimize pump cavitation and surging a The liquid...

Страница 19: ...in V 9 and Vapor Balance Line Drain V 45 valves to drain and release all pressure Close Fill Line Drain V 9 and Vapor Balance Line Drain V 45 valves Warning Fast depressurization of liquid CO2 can cau...

Страница 20: ...runs on high until coolant temperature reaches 176 F 80 C ii Cycles to low mode until coolant drops to 167 F 75 C iii This repeats until coolant reaches 185 F 85 C at which heater shuts off iv Heater...

Страница 21: ...tling the PB Liquid V 28 valve at high liquid levels will delay the time the coil takes to over run Throttling may have effects on PB rate and should be analyzed in each delivery scenario where needed...

Страница 22: ...k as necessary c Once the issue is addressed open the closed Dispense V 41 valve There will be no delay in Totalizer now as the hose volume is already accounted for d Do not exceed 100 flow rate on Fl...

Страница 23: ...etering 5 Open Pump Inlet Fill V 1 valve 6 Power on Flowcom and select DELIVERY mode This also powers on the printer 7A If vapor balancing Connect 1 0 vapor balance hose to Vapor Balance Connection DC...

Страница 24: ...discharge when pump is started causing Pump Discharge Relief RV 11 to relieve i Bypass V 7 valve is factory set to 70 psid The pump discharge pressure will be 70 psig greater than the vessel pressure...

Страница 25: ...net doors and stow hoses Replace all dust caps 29 Disengage engine speed control and disengage PTO 30 Keep pressure build heater running or turn off as necessary Note This procedure can also be used f...

Страница 26: ...by all operators Note Damage may occur to PTO system or transmission if proper PTO engagement is not followed It is highly recommended to develop instructions and place a label on the dash 2 Set speed...

Страница 27: ...he engine must be run at high idle to keep battery charged Note Battery state of charge can be monitored in the Flowcom Inputs Outputs screen Vs_Main_In c The pressure build heater water pump will sta...

Страница 28: ...22 Operations Product Manual Orca CO2 Series MicroBulk Delivery System...

Страница 29: ...O2 Series MicroBulk Delivery System This is the view of the Orca CO2 Series delivery system cabinet This section will discuss in detail the plumbing cabinet components and systems Components Systems R...

Страница 30: ...very System Plumbing Cabinet Roadside Item Tag Description A AI 1 Anti Tow Valve B TRAN 1 Hose Reel Flex Hose C HR 1 Hose Reel D TRAN 2 Delivery Flex Hose to Hose Reel E Fill Gun Assembly F DC 3 Conne...

Страница 31: ...ure Indicator Pump Discharge D V 32 Valve Liquid Phase Isolation E PI 1 Pressure Indicator Inner Vessel F LI 1 Level Indicator Inner Vessel G DP 1 Transmitter DP Meter Low H DP 2 Transmitter DP Meter...

Страница 32: ...e PB Liquid D V 41 Valve Dispense E DC 2 Connection Dispense F RV 6 Relief Valve Dispense G V 8 Valve Dispense Line Drain H DC 1 Connection Fill Line I RV 10 Relief Valve Fill J V 9 Valve Fill Line Dr...

Страница 33: ...mbing Cabinet Curb Side Item Tag Description A V 7 Valve Bypass B P 1 Pump C RV 11 Relief Valve Pump Discharge D RTD 1 Resistance Temperature Device E MTR 1 Motor F CPL 1 Coupler Motor to Pump G Motor...

Страница 34: ...Vapor Balance PB Isolation B PBC 1 Pressure Building Coil C RV 5 Relief Valve Pressure Build D CV 5 Check Valve Bypass E RV 1A Safety Valve Inner 350 psig F RV 1B Safety Valve Inner 375 psig G V 15 V...

Страница 35: ...a tank to the customer The system is made up of five components the Meter Section two Differential Pressure Transmitters Resistance Temperature Device and the Flowcom Flow Meter System Meter Section T...

Страница 36: ...ding cabinet power The 10 amp breaker protects the circuit These are Rosemount Pre Set Differential Pressure Transmitters used on the Orca system They are connected to the meter section and the Flowco...

Страница 37: ...re build heater Arrow Buttons B and C adjust heater on time with key in OFF or ACC positions If the truck is equipped with two heaters one for truck engine and one for pressure build a second timer or...

Страница 38: ...ays for powering solenoid block G and the cooling fan When the cabinet switch SW 1 is in the up position recirculating flow is redirected to the motor MTR 1 in the cabinet to power the CO2 pump Pl 1 B...

Страница 39: ...PB Heater A is located on the frame behind the fuel tank Safety cones B may be located anywhere on the truck frame Wheel chocks C and safety flares D are in the tool box E which may be located anywhe...

Страница 40: ...Deck Hydraulic Reservoir Cooler Filter Same as on truck system Engine and Battery Battery supplies power to the engine cabinet and pressure build heater Access Panel In order to check coolant and add...

Страница 41: ...anual Orca CO2 Series MicroBulk Delivery System Control Panel Engine Throttle Control Engine Control Panel with Key Switch Pressure Build Heater Switch Roadside Frame Rail Tool Box Triangles wheel cho...

Страница 42: ...36 Components Systems Product Manual Orca CO2 Series MicroBulk Delivery System...

Страница 43: ...nspect wires from connector to control panel for break cuts etc Repair if necessary Turn to ACC or ON Unstable flow of product Depletion of subcool Vessel transmitter fault Manual valves closed Liquid...

Страница 44: ...treme high flow rate Repair leak Use dispense valve to throttle Audible change in pump Liquid level low Worn components in pump Check liquid level gauge Delivery of product should not be attempted at...

Страница 45: ...Carbon dioxide ice in tank If the pressure in the tank drops below 61 psi dry ice slush will form in the tank which will restrict liquid CO2 from entering the pressure building coil To liquefy solid...

Страница 46: ...bration seal needs to be broken E004 User settings 1 of the meter system have not been entered yet Checksum error identified when reading the corresponding settings Configure device See also section 6...

Страница 47: ...Check connection cable ribbon cable and or replace Expansion module E040 Battery Voltage lower than 1 82V Nominal value is 3 0V Replace battery Check date and time of internal clock and set if necessa...

Страница 48: ...42 Troubleshooting Product Manual Orca CO2 Series MicroBulk Delivery System...

Страница 49: ...or of a leak 3 If ice forms around valves ensure the valves are fully operational If not defrost with water 4 Check for loose hardware hydraulic oil leaks glycol system leaks and in general items out...

Страница 50: ...th a MIL G 10924 C ball bearing grease rating of 50 F Follow maintenance procedures in pump manual Yearly Preventive Maintenance 1 Ensure proper service in all programmable settings 2 Drain the air ta...

Страница 51: ...45 Preventive Maintenance Product Manual Orca CO2 Series MicroBulk Delivery System Date Preventive Maintenance Performed Notes Preventive Maintenance Log...

Страница 52: ...46 Preventive Maintenance Product Manual Orca CO2 Series MicroBulk Delivery System Date Preventive Maintenance Performed Notes...

Страница 53: ...Dispense Rate lb min kg min 500 227 Max Dispense Pres sure psig barg Pressure 350 24 1 Pump 400 27 6 Min and Max Dispense Rates are based on NTEP approval and dependant on many variables Orca pressure...

Страница 54: ...48 Specifications Product Manual Orca CO2 Series MicroBulk Delivery System Piping Schematic...

Страница 55: ...49 Specifications Product Manual Orca CO2 Series MicroBulk Delivery System Nomenclature...

Страница 56: ...PEN PORT 10A 18 GA OR 75A 12 GA WT 12 GA BK 12 GA RD 12 GA RD 14 GA RD 10 GA RD TRUCK CAB ROAD SIDE FRAME RAIL NEAR CAB FROM TRUCK TAIL LIGHT WIRING WT BN WT BN WT BN RD WT WT BN WT BN BK BK RD WT RD...

Страница 57: ...VS IN OUTSIDE CABINET PRINTER ENCLOSURE REAR OF TRAILER ROAD SIDE FRAME RAIL TRANSMITTER DP 2 HIGH TRANSMITTER DP 1 LOW 24V DC INSIDE CABINET PUMP START SWITCH SEE HEATER MANUAL HYDRAULIC SOLENOID VAL...

Страница 58: ...TEMPERATURE SWITCH Pump Start Switch JUNCTION BOX BEHIND RESERVOIR CURB SIDE FRAME RAIL FAN 40A CABINET POWER 75 A TRUCK HYDRAULIC SYSTEM WITH PUMP ELECTRICAL SUCTION RECIRCULATION RETURN CASE DRAIN H...

Страница 59: ...OTOR HYDRAULIC RESERVIOR FILTER COOLER TEMPERATURE SWITCH Pump Start Switch TRAILER HYDRAULIC SYSTEM SUCTION RECIRCULATION RETURN CASE DRAIN HIGH PRESSURE LOW PRESSURE INSIDE CABINET FAN HYDRAULIC POW...

Страница 60: ...20A 5A A B C D E RD YL YL RD RD BN GN BN BN DASH TIMER CONNECTOR WIRE SIDE YL RD RD BN BN RD DASH TOGGLE SWITCH YL BU RD BN GN BIG CONNECTOR 4 10 7 1 11 12 8 9 5 6 3 2 DASH TIMER CONNECTOR WIRE SIDE...

Страница 61: ...warrants all Orca CO2 Series units manufactured to be free from defects in material and workmanship for three years after shipment subject to the exclusions listed below and statements on the precedi...

Страница 62: ...Product Manual Orca CO2 Series MicroBulk Delivery System...

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