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15

Daily Operating Procedures

Product Manual - CryoDoser FleX

 LN

2

 Dosing System

properly set up prior to set up of the CryoDoser FleX. 

Refer to the Phase Separator Product Manual for specific 

instructions 

If the CryoDoser FleX system is being fed liquid nitrogen 

from the Chart Dura-Cyl cylinder, ensure the connection 

hose to the CryoDoser FleX has been properly connected 

including the installation of a safety relief device as part 

of the hose installation, that the stainless steel filter has 

been installed in the end of the hose bayonet, and that the 

bayonet connection to the CryoDoser FleX has been properly 

installed and secured 

Manually open (counter clockwise) the blue handle valve on 

the Dura-Cyl liquid cylinder.

Refer to the CryoDoser FleX Controller Quick Start Guide 

for additional information 

System Shut Down

1  

Manually close (clockwise) the Y-Pattern valve (blue 

handle).

2  

Manually open (clockwise) the ball valve (yellow 

handle) on the Purge Kit.

Note:

  The supply pressure reading on the FleX 

controller may read 12 ± psi due to the 

added GN

2

 pressure.

Also, refer to the phase separator product manual for 

instructions regarding shutting down of the phase separator if 

applicable.

If your CryoDoser FleX system is being fed off of a Chart 

Dura-Cyl liquid cylinder close (clockwise) the valve of the 

cylinder 

Best Practices for Superb Operation

Minimize the entry of moisture into the 

dosing system

1  

Moisture turns into ice when subjected to cryogenic 

temperatures. Ice causes blockages and can lead to 

tremendous down time  Moisture can inadvertently 

enter the dosing system in various ways including 

splashing product, system cleaning, or from the 

environment. It is extremely important to be aware of 

this and prevent moisture from entering or accumulating 

in the dosing system.

2  

How can moisture be prevented from entering the 

dosing system?

a  

When not in use, or being cleaned, cap the vent and 

the dosing head area.

b  

If the system will not be used for a short period 

of time it is helpful to keep some liquid in the 

dosing body to provide positive pressure at the vent 

preventing moisture from creeping in.

Nozzle use

Standard nozzles are single opening devices with diameters 

ranging from 0.020” to 0.110” in 0.005” increments. In 

addition to these devices, Chart provides a range of specialty 

nozzles in our “Soft Dose” packages. These nozzles include: 

Ventilator, Regar, Diverging, Converging, Angle and Hot 

Chute.

• 

Where to use - There is no set standard that identifies 

a specific nozzle for a product. Each product, product 

line, and requirement will lead towards defining the 

type of nozzle(s) used. In general, standard single 

opening nozzles are used in the vast majority of 

liquids; such as water, teas, coffees and beers. They 

are also used with dry goods such as peanuts and 

almonds. The same nozzles can be used for both 

pressurization or inerting (oxygen reduction).

• 

Soft dose nozzles may also be used for pressurization 

or inerting. The use of these nozzles may provide 

added benefits such as less spray for products that 

can tend to be ejected from their container if a single 

hole nozzle is used. Powder or granulated products 

such as ground spices, ground coffee, teas, or even 

baby formula are examples of susceptible products.

• 

Soft dose nozzles such as the “Regar” nozzle have a 

shower head spray pattern that can be used to diffuse 

slightly to minimize product ejection. In addition, 

this particular nozzle has a wide spray pattern 

making it suitable for larger opening containers.

• 

The Hot Chute is a unique soft dose product. 

This device utilizes a standard nozzle but also 

incorporates a set of heating elements and nose 

extension allowing access to some locations where a 

standard dosing head may not be able to reach into a 

small space. The added heating elements diffuse the 

nitrogen stream causing it to become more of a mist 

which also minimizes product expulsion.

Sensors

The Chart dosing systems typically utilize three sensors for 

high speed operation. Lower speed lines or manual operated 

lines can operate on just one sensor.

Содержание CryoDoser FleX

Страница 1: ...Part Number 15960 Rev A 2017 Chart Inc Designed and Built by Chart Inc 46441 Landing Parkway Fremont CA 94538 USA 800 371 3303 Product Manual CryoDoser FleX Liquid Nitrogen Dosing System ...

Страница 2: ......

Страница 3: ... the Nozzle 7 Positioning the Dosing Head 9 Installing the Container Detect Sensor 9 Installing the Timing Sensor 9 Installing the Encoder 10 Installing the FleX Controller 11 Completed Assembly 11 Daily Operating Procedures 13 Dura Cyl Liquid Cylinder Fed System 13 Dura Cyl Cylinder Change Out Procedure 13 Bulk Tank House Fed System 14 Purging with Gaseous Nitrogen 14 System Start Up 14 System Sh...

Страница 4: ...cription A 08 30 2017 Original Specifications 19 CryoDoser FleX Technical Specifications 19 CryoDoser FleX Components 20 Standard Components 20 Optional Components 20 Common Replacement Parts 21 Sensor Positioning 22 Craft Custom Control Box Schematic 23 Craft Custom Interface Box Schematic 24 Warranty 25 ...

Страница 5: ...ssary for this function Key Benefits Lightweight PET reduce the weight of PET for cost and environmental savings Glass to PET Transition eliminate glass safety hazards and weight of containers Container Rigidity maintain container shape even with lighter weight containers Eliminate Paneling increase the internal pressure to offset paneling issues Oxygen Reduction create an inert environment to pre...

Страница 6: ...ponent damage Note A statement that contains information that is important enough to emphasize or repeat Acronyms Abbreviations The following acronyms abbreviations are used throughout this manual BAR Pressure Metric CPM Containers Per Minute GN2 Gaseous Nitrogen HMI Human Machine Interface Kg Kilogram LN2 Liquid Nitrogen mS Milliseconds O2 Oxygen PET Polyethylene Terephthalate PLC Programmable Lo...

Страница 7: ...d Personnel must wear protective gloves and eye protection whenever removing parts or loosening fittings Failure to do so may result in personal injury due to the extreme cold and pressure in the system Warning Accidental contact of liquid gases with skin or eyes may cause a freezing injury similar to a burn Handle liquid so that it will not splash or spill Protect your eyes and cover skin where t...

Страница 8: ... the buddy system for protection Obviously the buddy is equally susceptible to asphyxiation if he or she enters the area to assist the unconscious partner unless equipped with a portable air supply Best protection is obtainable by equipping all individuals with a portable supply of respirable air Life lines are acceptable only if the area is essentially free of obstructions and individuals can ass...

Страница 9: ... sure to carry with care Take care not to run into walls or drag the CryoDoser FleX unit on the ground If not installed immediately the CryoDoser FleX system should be stored in a location that is out of the way of frequent traffic and will prevent dirt water or other debris from getting inside the system Chart recommends storing the system in the crate when not in service Installation Application...

Страница 10: ...nce from the center of the support stand to the farthest point on the dosing head 4 Mark the location of the stand and install the four 5 8 bolts included with the support stand in the proper location Mounting the Dosing Body Image 3 depicts the dosing body with various parts not included for clarity The dosing body will come completely assembled on the bracket Loosen the 8 bolts on the black Delr...

Страница 11: ... the control box to this connector B Profinet Connector Connect the green Ethernet cable from the control box to this connector C Line Speed Connector For systems that will be using either an encoder or speed sensor connect the encoder or speed sensor cable to this connector D Timing Connector All systems will use this connector to detect a container or container pocket all Craft Custom users conn...

Страница 12: ...Re apply the dosing head heater Caution Never use any sharp or pointed object such as an ice pick screwdriver torch or similar device on the dosing head Image 10 The ribs of the internal bellows are a thin walled metal and the hole on the outer ring of the dosing head is a positive pressure port to help keep moisture out and ice from forming High heat and puncture holes will destroy the vacuum ins...

Страница 13: ... sensor with the CryoDoser FleX system Image 13 Ideal sensor placement is about four to six pockets from the dosing head If the sensor does not detect a container for the user defined number of seconds the CryoDoser FleX unit will stop dosing See the Inputs Outputs and Container Sensor sections for additional information The diagram below shows three different ways of positioning the sensor Instal...

Страница 14: ...functionality shielded cabling must be used The encoder should be grounded either thru the mounting bracket or separate ground wire Encoder Pin No Function Wire Color 1 Not Used N A 2 Not Used N A 3 Not Used N A 4 CH B Output Pink 5 Not Used N A 6 Not Used N A 7 Return 24Vdc Blue 8 Supply Voltage 24Vdc Red Shield The encoder location should be accessible for installation and maintenance The locati...

Страница 15: ...witch Main power switch for the FleX controller Dose Disable Button Manual dose enable disable button to disable dosing Light Tower Status The indicator light provides a visual display of the operating status of the CryoDoser FleX system Green Normal operation Amber solid Warning condition see Alarms section for additional information Red Fault condition see Alarms section for additional informati...

Страница 16: ......

Страница 17: ...levels it must be swapped with a full Dura Cyl cylinder Chart recommends a cylinder pressure of 60 psi and above 1 Close the liquid valve clockwise direction on the Dura Cyl cylinder 2 Disconnect the C Flex hose from the Dura Cyl cylinder using a 7 8 open end wrench or adjustable crescent wrench 3 Connect the C Flex hose to the liquid outlet on the full Dura Cyl cylinder using a 7 8 open end wrenc...

Страница 18: ...deep inside the vessel With the CryoDoser FleX system Chart has taken steps to ensure freeze ups are minimized Each system is provided with integral purging capabilities including an option to provide heated gas Heating the gas accelerates the removal of ice so as to bring the down time to a minimum For additional information about purging please refer to the Controller Quick Start Guide Caution W...

Страница 19: ...ad area b If the system will not be used for a short period of time it is helpful to keep some liquid in the dosing body to provide positive pressure at the vent preventing moisture from creeping in Nozzle use Standard nozzles are single opening devices with diameters ranging from 0 020 to 0 110 in 0 005 increments In addition to these devices Chart provides a range of specialty nozzles in our Sof...

Страница 20: ...igh speed dosing is about 500 pulses per container this encoder is capable of many more than needed to perform optimally How much LN2 is needed Identifying the right amount of liquid can be challenging Some trial and error is commonplace However there are a couple of ways to minimize the number of trial and error situations 1 Use the largest nozzle and lower the dose duration It is much easier to ...

Страница 21: ...dosing head heater is 150 F 65 C Caution If possible always perform nozzle change out procedures before introducing LN2 into the CryoDoser FleX unit Failure to do so may cause the nozzle to unthread and fall out Note If the nozzle does not loosen easily a low voltage heat gun may be used to heat the end of the nozzle tool The tool can then be placed over the nozzle to slowly melt any ice allowing ...

Страница 22: ...m at 1 408 371 4932 for a detailed procedure No liquid from the dosing head There is insufficient liquid inside the CryoDoser FleX unit The unit is disabled The nozzle is frozen shut The container detect sensor is not detecting a container Check the level of LN2 If the level is empty or low open the supply valve Pull out the Dose Enable switch to enable mode ensure switch is not lit Run Insta Purg...

Страница 23: ...50 8mm Arm Reach Short 20 1 2 Long 27 1 2 20 1 2 to 27 1 2 521mm to 699mm Head Pressure Variable Nozzles Ships with 0 040 0 050 0 060 0 020 0 100 available 0 005 increments System Utilities Liquid Nitrogen 3 120 psi 0 2 8 3 bar Gaseous Nitrogen 60 80 psi 4 1 5 5 bar Electricity 110 240V AC 50 60Hz 110W Steady State Consumption 0 04 gal 0 15 liter hour Purge Feature Yes Vacuum Insulated Yes Arm Yes...

Страница 24: ...d The dosing head delivers the dose of LN2 Dosing Head Heater The CryoDoser FleX unit has a self regulating dosing head heater The maximum temperature of the dosing head heater is 150 F 65 C and prevents frost or ice formation at the dosing head area The heater is held in place by a set of o rings If needed the dosing head heater can be removed by slipping it off of the dosing head The dosing head...

Страница 25: ...ming 35067 004 12 Photoelectric Sensor Assy Container 35067 003 13 Encoder Assy 35067 002 14 Control Box Assy CC 35065 14a Control Box Assy PP 35063 15 Interface Box Assy CC 35064 15a Interface Box Assy PP 35066 16 Doser Stand 119K 17 Doser Base 326A 18 Y Pattern Valve S6OMYCD 19 123 Fill Hose 123 S 20 10 Micron Filter CR_108 21 AC Power Cord 410 22 Ethernet Cable 2840 122 23 DC Power Interconnect...

Страница 26: ...22 Specifications Product Manual CryoDoser FleX LN2 Dosing System Sensor Positioning ...

Страница 27: ...23 Specifications Product Manual CryoDoser FleX LN2 Dosing System Craft Custom Control Box Schematic ...

Страница 28: ...24 Specifications Product Manual CryoDoser FleX LN2 Dosing System Craft Custom Interface Box Schematic ...

Страница 29: ...n thirty 30 days after receipt of the LN2 Dosing Systems Chart shall inspect the returned LN2 Dosing Systems and if said LN2 Dosing Systems is found defective shall at Chart s option as purchaser s sole and exclusive remedy either i repair Warranty or replace such LN2 Dosing Systems or any defective component or part thereof which proves to be defective or ii refund the net purchase price paid by ...

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