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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Troubleshooting

463460708 •  23

Содержание 463460708

Страница 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Страница 2: ...defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied...

Страница 3: ...tive appearance in normal outdoor exposure Consider the following tips to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discol...

Страница 4: ...elled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer s...

Страница 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Страница 6: ...clockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture be...

Страница 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you no...

Страница 8: ...ely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated gri...

Страница 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Страница 10: ...Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Gr...

Страница 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Страница 12: ...l and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flam...

Страница 13: ...463460708 13 PARTS DIAGRAM Model No 463460708 P S G H E F R Q D B A I Y Z L C N K BB JJ GG HH AA DD II FF EE KK CC N O X J O M NN OO T LL U MM W V...

Страница 14: ...elf Non locking caster Rear Front 2 1 4 20x1 2 screw Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole mu...

Страница 15: ...exclusion wire first B Line up the front of tank exclusion wire to holes in top brace and secure with two 8 32x3 8 screws and 8 32 flange nuts B A 8 32 Flange Nut 8 32x3 8 Screw 8 32x3 8 Screw 3 Attac...

Страница 16: ...This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the...

Страница 17: ...f Hang sideburner shelf on tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to fire...

Страница 18: ...08 10 Remove two 8 32x3 8 screws from sideburner valve bracket From behind the fascia place sideburner valve bracket into hole Attach bezel to valve with 8 32x3 8 screws Press sideburner control knob...

Страница 19: ...correct burner to valve engagement Center stud on bottom of sideburner fits into center hole in sideburner drip pan Secure with one wingnut C Connect sideburner ignitor wire to sideburner electrode Bu...

Страница 20: ...r burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Flame tamer Back of firebox F l a m e t a m e r Front of firebox 14 Place cooki...

Страница 21: ...s into holes in sides of grill bottom 15 Pivot wire Swing Away Leg wire Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip Failure to install grease cup will cause h...

Страница 22: ...ing to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf as shown Secure tank with tank screw at rear of bottom shelf See Use Care section to per...

Страница 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Страница 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Страница 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Страница 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Страница 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Страница 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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