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EMERGENCIES:

 If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

Possible Cause

Possible Cause

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner due 

to blockage.

• Too much grease buildup in burner area.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

Prevention/Solution

Prevention/Solution

• Turn off gas at LP cylinder or at source on natural gas systems. If 

anything but burned, replace valve/hose/regulator. If burned, 
discontinue use of product until a plumber has investigated cause 
and corrections are made.

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak Test 
and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, remove 
burner and inspect for spider nests or rust. See Natural Hazard 
and Cleaning the Burner Assembly pages.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles and 
excess grease from inside firebox area, grease tray, and other 
surfaces.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not use 
tools.

• Replace electrode(s).

Main Burners:
• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Troubleshooting

Содержание 463271108

Страница 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Страница 2: ...fety hazard DANGER Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER Indicates an imminently hazar...

Страница 3: ...26 Limited Warranty 28 Registration Card 30 463271108 3 WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect Any modification to this assembly will void your warr...

Страница 4: ...nders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transport...

Страница 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Страница 6: ...heel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 6 463271108...

Страница 7: ...08 7 Lighting instructions continued on next page Safety Tips s Before opening LP cylinder valve check the coupling nut for tightness s When grill is not in use turn off all control knobs and LP cylin...

Страница 8: ...ctor box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in position To check valves first...

Страница 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Страница 10: ...uld run clear and flesh should not be pink Hamburgers made of any ground meat or poultry should reach 160 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops ca...

Страница 11: ...ng the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to r...

Страница 12: ...andle 80009244 LL 1 Logo Plate F Top Lid 80005765 MM 1 Temperature Gauge 80006666 MM1 1 Bezel Temperature Guage 80004295 NN 2 Lid Assembly Hardware Pack 80010445 OO 1 Left Door Assembly 80010446 12 46...

Страница 13: ...3271108 13 PARTS DIAGRAM Model No 463271108 NN A B C D E F G H I J K L M N B C O Q R S T V W Y Z P AA BB CC DD EE FF GG HH II JJ KK LL MM OO PP PP QQ SS RR VV UU WW XX U Y Z BBB Mm AAA YY X ZZ I1 Xx1...

Страница 14: ...side of bottom shelf 7mm lock washer 7mm flat washer Left side panel with large hole Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the fr...

Страница 15: ...Left Right Place lower back panel between side panels at rear of bottom shelf Make sure the slots are positioned as shown A Secure lower back panel to side panels using two 1 4 20x1 2 screws 7mm lock...

Страница 16: ...ion is complete in later steps 16 463271108 6 1 4 20x1 screw 7mm lock washer 7mm flat washer 1 4 20x1 screw 7mm lock washer 7mm flat washer Front brace Rear upper panel Door Pin in downward position I...

Страница 17: ...left sideburner shelf assembly into rectangular slots in side of firebox Attach rear of shelf using one 1 4 20x1 2 screw 7mm lock washer and 7mm flat washer in upper hole Use one 1 4 20x1 screw 7mm l...

Страница 18: ...ress sideburner control knob onto valve stem Control knob Control knob bezel Insert sideburner burner into left shelf making sure burner tube engages sideburner valve A Center stud on bottom of burner...

Страница 19: ...pper and lower back panels Attach left and center front shield tabs under front brace with 8x3 8 self tapping screws Insert left and right grease tray rails into slots beneath grease tray opening in u...

Страница 20: ...8 self tapping screw B 15 Get electronic wire of the tank gauge from the hole on the bottom shelf to the cart inside and get it out the left side panel hole show A Connect the wire to the tank gauge...

Страница 21: ...ox Flame tamer 16 Left door Right door Hinge pin on bottom of door Top of door PRESS Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole...

Страница 22: ...ame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of cart Regulator CAUTION Cylinder val...

Страница 23: ...isk of fire or property damage 21 Unscrew electronic ignition button on front of control panel Insert one AA battery into ignitor negative end first Replace button show A Open cover of the battery box...

Страница 24: ...made Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cyl...

Страница 25: ...end s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Re...

Страница 26: ...owel to remove moisture Replace cracked or broken electrodes Certified Grill Parts And Accessories Char Broil and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond F...

Страница 27: ...Page Blank Intentionally 463271108 27...

Страница 28: ...ide the United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of...

Страница 29: ...Page Blank Intentionally 463271108 29...

Страница 30: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Страница 31: ...Page Blank Intentionally 463271108 31...

Страница 32: ...knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Char Broil LLC Printed in China Columb...

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