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REV 46551-20130402  

12

46551

 

ENGLISH

Connecting Electrical Loads

1.  Let the engine stabilize and warm up for a few 

minutes after starting

2.  Plug in and turn on the desired 120 Volt AC single 

phase, 60 Hz electrical loads.

 

– DO NOT connect 3-phase loads to the generator.

 

– DO NOT connect 50 Hz loads to the generator.

 

– DO NOT overload the generator.

Connecting a generator to your electric utility 
company’s power lines or to another power source 
may be against the law. In addition this action, 
if done incorrectly, could damage your generator 
and appliances and could cause serious injury or 
even death to you or a utility worker who may be 
working on nearby power lines. If you plan to run a 
portable electric generator during an outage, please 
notify your electric utility company immediately 
and remember to plug your appliances directly 
into the generator. Do not plug the generator into 
any electric outlet in your home. Doing so could 
create a connection to the utility company power 
lines. You are responsible for ensuring that your 
generator’s electricity does not feed back into the 
electric utility power lines.
If the generator will be connected to a building 
electrical system, consult your local utility company 
or a qualified electrician. Connections must isolate 
generator power from utility power and must comply 
with all applicable laws and codes.

NOTE

Stopping the Engine

1.  Turn off and unplug all electrical loads. Never start 

or stop the generator with electrical devices plugged 
in or turned on.

2.  Let the generator run at no-load for several minutes 

to stabilize internal temperatures of the engine and 
generator.

3.  Turn the Fuel Valve to the “OFF” position.
4.  Let the engine run until fuel starvation has stopped 

the engine. This usually takes a few minutes.

5.  Press the ignition switch to the “OFF” position.
Important: Always ensure that the Fuel Valve and the 
Engine Switch are in the “OFF” position when the engine 
is not in use.

If the engine will not be used for a period of two (2) weeks 
or longer, please see the Storage section for proper engine 
and fuel storage.

NOTE

Starting the Engine

1.  Make certain the generator is on a flat, level surface.
2.  Disconnect all electrical loads from the generator. 

Never start or stop the generator with electrical 
devices plugged in or turned on.

3.  Turn the Fuel Valve to the “ON” position.
4.  Flip the ignition switch to the “ON” position.
5.  Move the choke lever to the “CHOKE” position.
6.  Pull the starter cord slowly until resistance is felt and 

then pull rapidly

7.  Do not over-choke. As as soon as engine starts, move 

the choke lever to the “RUN” position.

If the engine starts but does not run make certain 
that the generator is on a flat, level surface. The 
engine is equipped with a low oil sensor that will 
prevent the engine from running when the oil level 
falls below a critical threshold.

NOTE

Keep choke lever in “Choke” position for only 1 
pull of the recoil starter. After first pull, move choke 
lever to the “Run” position for up to the next 3 
pulls of the recoil starter. Too much choke leads to 
sparkplug fouling/engine flooding due to the lack of 
incoming air. This will cause the engine not to start.

NOTE

OPERATION

Содержание 46551

Страница 1: ... Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com 4000 Starting Watts 3000 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 46551 20130402 46551 MODEL NUMBER Recoil Start ...

Страница 2: ...re Team Toll Free at 1 877 338 0999 AN IMPORTANT MESSAGE ABOUT TEMPERATURE Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during stor...

Страница 3: ...intenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 In line Fuel Filter 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 16 Storage 16 Generator Storage 16 Disconnect the Battery 16 Charge the Battery 16 Specifications 17 Engine Specifications 17 Generator Specifications 17 Fuel 17 Oil 17 Spark Plugs 17 Valve Clearance 17 ...

Страница 4: ...s information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers and power cables please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and compl...

Страница 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous si...

Страница 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can result in fire or electrical shock When servicing the generator Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only appro...

Страница 7: ...al equipment in the off position and then turn them on for operation Turn electrical equipment off before stopping the generator DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Fuel and fuel vapours are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation...

Страница 8: ...sed to start the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to start the engine 6 Low Oil Sensor Senses the level of oil in the crankcase and shuts the engine down if the level falls too low 7 Oil Filler Cap Check and fill engine oil level 8 Power Panel ...

Страница 9: ...ectrical overload 3 Voltmeter Displays the output voltage of the generator 4 120V 30A Twist Lock NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 5 120V 20A Duplex 2 NEMA 5 20R May be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads 6 Ground Terminal Consult an e...

Страница 10: ...with the following parts Wheel Kit 8 in Wheel 2 Bushing 2 Flange Bolt M10x105 for Wheel 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45 for Handle 2 Nut M8 4 Other Oil Funnel 1 Spark Plug Socket 1 Controls and Features ...

Страница 11: ...ing tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s side 2 Slide the wheel bolt M10x105 through the washer sleeve and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 nut 5 Repeat steps 2 4 to attach the secon...

Страница 12: ...in period Refer to the Maintenance section for recommended service intervals NOTE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as a result of failure to follow thes...

Страница 13: ... warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel Cont d Add Fuel 1 Use clean fresh regular unleaded fuel with a minimum octane rating of 85 and an ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the ...

Страница 14: ...ll combustible material generators must also have at least three feet of clearance on all sides to allow for adequate cooling maintenance and servicing Generators should never be started or operated in the back of a SUV camper trailer in the bed of a truck regular flat or otherwise under staircases stairwells next to walls or buildings or in any other location that will not allow for adequate cool...

Страница 15: ...ces plugged in or turned on 2 Let the generator run at no load for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the Fuel Valve to the OFF position 4 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes 5 Press the ignition switch to the OFF position Important Always ensure that the Fuel Valve and the Engine Switch...

Страница 16: ...nt Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to convert voltage and amperage to watts Volts x Amps Watts To prolong the life of your generator and attached devices follow these steps to add electrical load 1 Start the generator with no electrical load attached 2 Allow the engine to run...

Страница 17: ...ap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick DO NOT OVERFILL 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your generator to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark required f...

Страница 18: ...ding the cover plate which retains the end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position the spark arrester in the muffler and attach with the two screws Failure to clean the spark arrester will result in degraded engine performa...

Страница 19: ... 4 Turn the fuel valve to the Off position 5 Let the generator run until fuel starvation has stopped the engine This usually takes a few minutes 6 The generator needs to cool completely before cleaning and storage 7 Clean the generator according to the maintenance section 8 Change the oil 9 Remove the spark plug and pour about 1 2 ounce of oil into the cylinder Crank the engine slowly to distribut...

Страница 20: ...4 Stroke OHV Start Type Recoil Maintenance Valve Clearance Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in An Important Message Ab...

Страница 21: ...REV 46551 20130402 18 46551 ENGLISH Wiring Diagram Specifications ...

Страница 22: ...0 11 12 13 14 15 16 17 18 19 20 21 22 23 16 24 25 26 27 28 29 30 31 32 27 33 34 35 36 37 38 76 77 85 86 87 88 89 90 92 93 94 95 54 91 78 79 80 81 17 57 58 22 56 75 82 83 84 27 55 27 39 40 41 42 43 44 45 46 47 48 49 13 50 51 52 53 52 59 60 61 62 71 72 73 74 63 64 65 66 67 69 70 27 67 68 ...

Страница 23: ...44 2 03 004 Washer Ø6 4 45 1 5789 0620 2 Flange Bolt M6 20 4 46 122 072000 02 Fuel Meter Assembly 1 47 1 819 0510 Screw M5 10 2 48 122 070300 02 Fuel Filter 1 Part Number Description Qty 49 122 070100 03 Fuel Tank Cap 1 50 152 200702 00 Cover Handle 1 51 122 200701 01 2 Handle 1 52 1 6177 1 08 Nut M8 14 53 1 5789 0845 Flange Bolt M8 45 2 54 6 2 232 318 2 Frame 1 55 122 200800 04 2 Control Panel De...

Страница 24: ...2 13 25 26 27 29 30 32 35 37 38 12 40 41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 102 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 75 1 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 77 96 33 81 73 15 20 48 14 101 51 100 98 45 64 16 99 89 19 11 18 17 19 28 103 ...

Страница 25: ...olt M8 32 6 48 23 091002 21 Seal Air Cleaner 1 49 23 110006 00 Rod Governor 1 50 21 110003 00 Arm Governor 1 51 1 6177 06 Flange Nut M6 3 Part Number Description Qty 52 21 110001 00 Shaft Governor Arm 1 53 22 123000 02 Ignition Coil Shield EPA 1 54 1 5789 0625 Flange Bolt M6 25 2 55 23 110005 01 Spring Throttle Return 1 56 23 110007 00 Spring Governor 1 57 2 08 040 Bolt Governor Arm M6 21 1 58 21 ...

Страница 26: ...d adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Faulty brush assembly Replace brush assembly Service Center Faulty AVR auto voltage regulator Replace AVR Service Center Lo...

Страница 27: ... this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Installation Use and Maintenance Cont d Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction due to buildup is not covered by this warranty Other...

Страница 28: ...bject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE recommends that you retain all your receip...

Страница 29: ...hall be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according...

Страница 30: ...stalled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine...

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