Champion 30000, Руководство владельца и оператора

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Troubleshooting
Rev 30000-20080208 11
Troubleshooting
Problem Cause Solution
Air Compressor will not start Power cord Plug into grounded outlet
Motor Switch is in OFF position Move lever to auto/on position
Blown fuse, circuit breaker trip Replace fuse, reset circuit breaker
Unplug other appliances from same
outlet
Wrong gauge extension cord Check gauge on cord and verify that it
is the correct size
Tank pressure is greater than auto
motor “kick in”
Open tank drain valve to release tank
pressure
Defective motor, motor switch Call Champion Hotline #
Overheating Insufficient Ventilation Place compressor in environment with
well circulated supply of cool, dry air.
Dirty or obstructed cooling fins Clean surfaces of cooling fins on and
around pump/motor area
When in Auto/On position, motor
runs continuously Motor switch malfunction- does not
respond when tank reaches max
pressure, safety relief valve engage Move motor switch to OFF position.
If motor does not shut-off, unplug the
compressor. Evaluate motor switch
wiring. Replace if needed
Incorrect compressor size for tool
application The Air tool might be too big for the
compressor you are using. Use a
smaller air tool, or a larger
compressor
Air leak after motor stops at switch
release valve The check valve is stuck open Remove, clean or replace check valve
Air leak while motor is running at
switch release valve
Defective motor switch Replace
The check valve is stuck open Replace- NOTE – do not remove
while tank is pressurized. Release
tank pressure by opening tank drain
valve
Air leak from safety relief valve Malfunctioning safety relief valve Pull manually on ring. If valve does
not make a clean seal when closed,
replace.
Excessive Tank Pressure Defective motor switch. Replace
Air leaks at pump Malfunctioning/blown gaskets Replace poor gaskets
Air leaks in tank Rusted, broken welds – Defective tank Replace – Note – Do not attempt to
repair air tank!
Air leaks at fittings Fittings are not sufficiently tight Tighten fittings – Note- Do not over
tighten
Air blowing from intake filter Damage intake valve Contact Champion Hotline #
Insufficient pressure for air tool or
accessory Air leaks Check for leaks on all fittings and
connections. Tighten or repair
connections as needed
Air compressor is not large enough for
particular air equipment Note the equipment requirement – if
higher then pressure supply of
compressor, or causes the motor to
run continuously, you need a larger
air compressor
Pressure regulator is not set to
accurate pressure Adjust pressure regulator knob to
correct setting
Restricted air intake Clean or replace filter element
Defective motor/pressure switch Replace
Hose or hose connection(s) are
inaccurate size Assess and replace if necessary
Air compressor not making enough air Low compression Possible worn piston rings and/or
cylinder walls. Inspect and replace as
needed
Malfunctioning intake filter Clean or replace filter element
Leaking inlet valve Release all tank pressure, then
measure pump up time. Compare to