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Wiring Diagram 

22 

     Rev CSA40037-20080428

 

Troubleshooting 

 

Problem 

Cause 

Solution 

Generator will not start 

No fuel 

Add fuel 

Faulty spark plug 

Replace spark plug 

Unit loaded during start up 

Remove load from unit 

Generator will not start; 
Generator starts but runs roughly 

Low oil level 

Fill crankcase to the proper level 
Place generator on a flat, level surface 

Choke in the wrong position. 

Adjust choke. 

Spark plug wire loose 

Attach wire to spark plug 

Generator shuts down during 
operation 

Out of fuel 

Fill fuel tank 

Low oil level 

Fill crankcase to the proper level. 
Place generator on a flat, level surface 

Generator cannot supply enough 
power or overheating 

Generator is overloaded 

Review load and adjust. See “Power 
Management” 

Insufficient ventilation 

Check for air restriction. Move to a 
well ventilated area 

No AC output 

Cable not properly connected 

Check all connections 

Connected device is defective 

Replace defective device 

Circuit breaker is open 

Reset circuit breaker 

Capacitor defective 

Replace capacitor (Service Center) 

Faulty brush assembly 

Replace brush assembly (Service 

Center) 

Faulty AVR (auto voltage regulator) 

Replace AVR (Service Center) 

Loose wiring 

Inspect and tighten wiring 
connections 

Other 

Contact the help line. 

Generator gallops 

Engine governor defective 

Contact the help line 

Repeated circuit breaker tripping 

Overload 

Review load and adjust. See “Power 
Management” 

Faulty cords or device 

Check for damaged, bare or frayed 
wires. Replace defective device 

Содержание CSA40037

Страница 1: ...CSA40037 Rev CSA40037 20080428 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 4000 Peak Watts 3000 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions...

Страница 2: ......

Страница 3: ...Wattage Reference Chart 12 Maintenance 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Spark Arrester if installed 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintena...

Страница 4: ......

Страница 5: ...ories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every...

Страница 6: ...imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or ser...

Страница 7: ...wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that a...

Страница 8: ...re away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Uninte...

Страница 9: ...l Valve 2 Turn this valve to the On position to supply fuel to the engine Choke 3 Used to start the engine Air Cleaner 4 Protects the engine by filtering dust and debris from the intake air Recoil Sta...

Страница 10: ...otects the generator against electrical overload Voltmeter 3 Displays the output voltage of the generator 120 V Twist Lock 4 protected by a 25 A circuit breaker This receptacle powers 120 Volt AC 60 H...

Страница 11: ...e following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Wrench 1 piece S...

Страница 12: ...included Socket wrench with a 16 mm socket Pliers not included 1 Before adding fuel and oil tip the generator on it s side 2 Slide the M10x105 wheel bolt through the washer sleeve and wheel 3 Slide t...

Страница 13: ...he engine before it has been properly filled with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the...

Страница 14: ...y spilled fuel CAUTION Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately below the top of the tank to allow for fuel expansion DO...

Страница 15: ...suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most UPS dev...

Страница 16: ...m It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional i...

Страница 17: ...the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap...

Страница 18: ...d your warranty CPE recommends that you contact our service line at 1 877 338 0999 for all other service and or adjustment needs Maintenance Schedule Follow the service intervals indicated in the sche...

Страница 19: ...37 20080428 15 Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the generator Inspect all air vents and cooling slots to ensure that they are...

Страница 20: ...m the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the e...

Страница 21: ...allons 15 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a long reach plug 18 mm Intermittent use l...

Страница 22: ...Specifications 18 Rev CSA40037 20080428 Parts Diagram...

Страница 23: ...ver 1 21 GB5789 86 FB5 10 Flange Bolt M5 10 2 22 GB5781 87 B5 16 BoltM5 16 2 23 ST168FD 1150230 CSA Terminal 1 24 GB5781 86 B5 15 BoltM5 15 2 25 ST168FD 1152031 CSA AVR 1 26 GB5781 87 B5 20 BoltM5 20...

Страница 24: ...1 66 ST168F II 1000000 Engine 1 67 ST160F 1100001 Muffler gasket 1 68 GB900 88 Stud Bolt 2 69 GB93 1987 SW8 Spring washer 8 3 70 GB6170 86 N8 Nut M8 2 71 ST02FD 1150100 Muffler stay II 1 72 ST168FD 11...

Страница 25: ...Specifications Rev CSA40037 20080428 21 Wiring Diagram...

Страница 26: ...power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not proper...

Страница 27: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Страница 28: ...Notes 24 Rev CSA40037 20080428 Notes...

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