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ENGLISH

 

100218

ASSEMBLY

6.  Splice the end of the red wire on the rocker 

switch, to an ignition (keyed) controlled power 
source using the supplied wire tap.

7.  Once all wiring is connected to the solenoid/

contactor it can then be mounted using the 
supplied M6 hardware.

8.  Tighten the solenoid/contactor terminal nuts. 

DO NOT over tighten.

9.  Connect the black lead to the negative (-) 

terminal of the vehicle’s 12 volt battery.

10. Place all terminal boots over terminals and 

secure all cables with cable ties or electrical 
tape (not included).

11. Check for proper drum rotation. Pull and turn 

the clutch knob to the “Out” position (free 
spooling). Pull out some cable from the drum, 
and then turn the clutch knob to the “In” 
position to engage the gears. Press the cable 
out button on the rocker switch. If the drum 
is turning and releasing more cable, then 
your connections are accurate. If the drum 
is turning and collecting more cable then 
reverse the leads on the motor. Repeat and 
check rotation.

Battery cables should NOT be drawn taut. 
Leave some slack for cable movement.

CAUTION

1.  Connect the yellow and blue cables to the 

motor terminals on the winch. (Yellow to the 
positive (+) terminal of the motor. Blue to the 
negative (-) terminal of the motor). Tighten 
the terminal nuts on the motor. DO NOT over 
tighten. Route the other ends to the solenoid/
contactor location.

2.  Connect the yellow and blue cables to the 

solenoid/contactor (yellow to yellow and  
blue to blue). DO NOT tighten nuts.

3.  Connect the red and black cables to the 

solenoid/contactor (red to red and  
black to black). DO NOT tighten nuts. Route 
the other ends to the vehicle’s battery.

4.  Connect the red lead to the positive (+) 

terminal of the vehicle’s 12 volt battery. 

5.  Connect the rocker switch to the solenoid/

contactor (black to black and green to green).

Depending on the location of the solenoid/
contactor, you may need to use the black and 
red cables in place of the yellow and blue, and 
the yellow and blue in place of the red and 
black. Just remember that this also changes 
the diagram.

NOTE

You may need to use a test light to locate a 
suitable wire. The wire should only have power 
when the key is in the ON position.

NOTE

Wiring the Winch Cont’d.

Wiring the Winch

NEVER

 route electrical cables across any 

sharp edges, through and/or near moving 
parts, or near parts that may become hot.

CAUTION

Содержание 100218

Страница 1: ...NCH 3 000 lb 12039 Smith Ave Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important safety instructions are included in this manual MADE IN CHINA...

Страница 2: ...on the cover Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequentl...

Страница 3: ...6 Solenoid Contactor Location 6 Install the Rocker Switch 6 Wiring the Winch 7 Wiring Diagram 8 Switch Wiring Diagram 8 Operation 9 General Tips for Safe Operation 9 Self Recovery 9 Winching Techniqu...

Страница 4: ...ould like you to take the time to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly operation dangers and maintenance of the produc...

Страница 5: ...ous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may resu...

Страница 6: ...o not move the vehicle to pull a load towing on the winch cable This could result in cable breakage WARNING Pull only on areas of the vehicle as specified by the vehicle manufacturer WARNING Do not us...

Страница 7: ...e clutch disengaged Keep hands clear of the fairlead and drum while the winch is under power WARNING Use gloves to protect hands when handling the cable Never let the cable slide through your hands CA...

Страница 8: ...tem 6 Mounting Channel 7 Rocker Switch Rocker switch with handlebar mount for powering the rope in or out of your winch drum 8 Solenoid Contactor Power from the vehicle battery flows through the weath...

Страница 9: ...completed see wiring section Terminals coming in contact with metal will cause a direct short possibly causing solenoid contactor and or battery damage NOTE Install the Rocker Switch 1 Decide which ha...

Страница 10: ...Connect the yellow and blue cables to the motor terminals on the winch Yellow to the positive terminal of the motor Blue to the negative terminal of the motor Tighten the terminal nuts on the motor D...

Страница 11: ...8 100218 ENGLISH ASSEMBLY Wiring Diagram Switch Wiring Diagram Green Red Ignition Wire Black To Switch and Remote Wiring Negative Positive Negative Blue Positive Yellow Red Black...

Страница 12: ...lation and bolts to ensure that all bolts are tight before each operation Store the remote control inside your vehicle in a place that it will not be damaged Any winch that appears to be damaged in an...

Страница 13: ...vehicle or anchor point o Begin winching Be sure that the wire rope is winding evenly and tightly around the drum The vehicle that is being winched can be slowly driven to add assistance to the winch...

Страница 14: ...r s authorized repair facility and that only manufacturer supplied parts be used 1 Move the clutch to the Out position 2 Extend cable assembly to its full length Note how the existing cable is connect...

Страница 15: ...Line Speed 12V DC FPM 8 9 7 6 5 3 4 3 MPM 2 7 2 3 1 6 1 3 Motor Current 12V DC A 15 60 120 170 Running Time Minutes 1 1 1 1 Cooling Time Minutes 5 5 5 5 Line Pull and Cable Capacity Per Layer Line of...

Страница 16: ...18 SPECIFICATIONS Parts Diagram 30 52 41 55 3 20 54 34 56 45 48 43 44 50 42 51 46 47 49 35 9 53 33 1 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 2 3 4 5 6 7 8 10 11 12 13 58 29 40 39 59 CPE 57 37 36...

Страница 17: ...0058 R Battery Wires Red 36 in L 8GAUGE 1 250058 B Battery Wires Black 36 in L 8GAUGE 1 31 250059 BF Mounting Plate Black Flat 1 32 250029 BF Roller Fairlead Black Flat 1 33 410022 Yellow Strap 1 Part...

Страница 18: ...engaged Move clutch to the In position If problem persists a qualified technician needs to check and repair Motor runs slowly or without normal power Insufficient current or voltage The battery is we...

Страница 19: ...as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if the product is deemed to have been misused neglected involved in an accident abused loaded beyond the...

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