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500520-N - 8500W PORTABLE INVERTER GENERATOR

ASSEMBLY

17

 

NOTICE

Check oil level often during the break-in period. Refer to the 
Maintenance section for recommended service intervals.

 

CAUTION

This engine is equipped with a low oil shut-off and will stop 
when the oil level in the crankcase falls below the threshold 
level.

 

NOTICE

The first 5 hours of run time are the break-in period for the 
unit. During the break in period stay at or below 50% of the 
running watt rating and vary the load occasionally to allow 
stator windings to heat and cool. Adjusting the load will also 
cause engine speed to vary slightly and help seat piston rings. 
After the 5 hour break-in period, change the oil.

 

NOTICE

Synthetic oil may be used after the 5 hour initial break-in 
period. Using synthetic oil does not increase the recommended 
oil change interval. Full synthetic 5W-30 
oil will aid in starting in cold ambient < 41º F (5º C) 
temperatures.

Add fuel

Use clean, fresh, regular unleaded gasoline with a minimum 
octane rating of 91 and an ethanol content of 10% or less by 
volume. 

y b c

DO NOT mix oil with gasoline.

1.  Remove the gasoline cap.

2.  Slowly add gasoline to the tank. Tank is full when gasoline 

reaches the MAX fill line. DO NOT OVERFILL. Gasoline can 
expand after filling. A minimum of ¼ in. (6.4 mm) of space left 
in the tank is required for gasoline expansion, although more 
than ¼ in. (6.4 mm) is recommended. Gasoline can be forced 
out of the tank as a result of expansion if overfilled, and can 
affect the stable running condition of the generator. 

 

NOTICE

If no Max fill line is present on your unit’s metal tank neck as 
shown in picture, fill gasoline 1/2” (12.7mm) above white tank 
filter.

MAX

MAX

3.  Fuel gauge on top of tank will read “F” when full of gasoline 

and “E” when tank is empty and needs to be refilled.

EMPTY

FULL

E

F

E

F

4.  Screw on the gasoline cap and wipe away any spilled fuel.

 

CAUTION

Use unleaded gasoline with a minimum octane rating of 91 
and an ethanol content of 10% or less by volume.

DO NOT light cigarettes or smoke when filling the tank.

DO NOT mix oil and gasoline.

DO NOT overfill the tank. Fill tank to approximately ¼ in. (6.4 
mm) below the top of the tank to allow for gasoline expansion.

DO NOT pump gasoline directly into the generator at the pump. 
Use an approved container to transfer the gasoline to the 
generator.

DO NOT fill tank indoors.

DO NOT fill tank when the engine is running or hot.

Содержание 500520-N

Страница 1: ...nt safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descrip...

Страница 2: ...oads 20 Do Not Overload Generator 21 Eco Economy Mode 21 12V DC Automotive Style Outlet 21 Stopping the Engine 22 Operation at High Altitude 22 Moving the Generator 23 Maintenance 23 Cleaning the Gene...

Страница 3: ...lease always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfi...

Страница 4: ...s feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry DO NOT wear loose fitting...

Страница 5: ...could result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop the engine with electrical devices plugged in and t...

Страница 6: ...e from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Always use an approved fuel container to tra...

Страница 7: ...K 109 Colors LPN Rev Size 46 x 46 mm Artwork Notes 3mm corner radius 2mm safe margin white to be printed shown in 50 process magenta Revision Changes Changed Octane rating from 85 to 87 20200407 This...

Страница 8: ...before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utili...

Страница 9: ...meaning Proper interpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING START ON STOP or OFF Choke Pull choke knob to CHOKE position Run Push choke knob to RUN...

Страница 10: ...parties without the explicit consent of Champion Power Equipment K 376 186 152 CG1 2945 Colors Starting the Engine DANGER Move generator outside and far away from windows doors and intake ventilation...

Страница 11: ...t 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Recoil Starter Used to manually start the engine 6 Neve...

Страница 12: ...ects the generator against electrical overloads RECEPTACLES A z 12V DC 8 Amp Automotive May be used to supply electrical power for operation of 12 Volt DC 8 Amp electrical loads B 230V AC 15A May be u...

Страница 13: ...in hertz Example 60 0 hertz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours Intelliga...

Страница 14: ...used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equ...

Страница 15: ...shipping support brackets Damage to the generator as a result of not removing the brackets will void the warranty 1 BEFORE filling the engine with oil or gasoline tip the generator onto it s recoil en...

Страница 16: ...ires no additional lubrication for the life of the bearing NOTICE The recommended oil type for typical use is 10W 30 automotive oil If running generator in extreme temperatures refer to the following...

Страница 17: ...move the gasoline cap 2 Slowly add gasoline to the tank Tank is full when gasoline reaches the MAX fill line DO NOT OVERFILL Gasoline can expand after filling A minimum of in 6 4 mm of space left in t...

Страница 18: ...ection will not function if the receptacle ground pin is not functional Neutral Bonded to Frame Neutral circuit IS electrically connected to the frame ground of the generator The generator system grou...

Страница 19: ...sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Starting the Engine 1 Make certain th...

Страница 20: ...After first pull press choke to the RUN position for 3 more pulls of the recoil starter Too much choke leads to spark plug fouling engine flooding due to lack of incoming air This will cause the engin...

Страница 21: ...ipment Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the following formula to convert voltage and amperage to wa...

Страница 22: ...including the lines and plug connections are in good condition before connection to the generator Stopping the Engine 1 Turn off and unplug all electrical connected loads Never start or stop the gener...

Страница 23: ...are cooled down before the generator can be handled safely typically 15 30 minutes 1 Begin by raising the folding handle found on opposite side of wheels 2 Using the handle tilt the end of the generat...

Страница 24: ...il according to Add Engine Oil on Assembly section DO NOT OVERFILL Oil not included for routine maintenance 6 Dispose of used oil at an approved waste management facility NOTICE Once oil has been adde...

Страница 25: ...rest covered land brush covered land or grass covered land unless the engine is equipped with a spark arrestor Adjusting the Governor WARNING Tampering with the factory set governor will void your war...

Страница 26: ...ventilated area DO NOT pump gasoline directly into the generator Use an approved container to transfer the fuel to the generator Never use a gasoline container gasoline tank or any other fuel item th...

Страница 27: ...riate hose if necessary under the carburetor drain bolt to avoid spillage 3 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispos...

Страница 28: ...7 8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Full Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to...

Страница 29: ...500520 N 8500W Portable Inverter Generator Specifications 29 Parts Diagram...

Страница 30: ...500520 N 8500W Portable Inverter Generator Specifications 30 Part Number Description Qty Part Number Description Qty Parts List...

Страница 31: ...500520 N 8500W Portable Inverter Generator Specifications 31 Part Number Description Qty...

Страница 32: ...500520 N 8500W Portable Inverter Generator Specifications 32 Engine Parts Diagram...

Страница 33: ...500520 N 8500W Portable Inverter Generator Specifications 33 Part Number Description Qty Part Number Description Qty Engine Parts List...

Страница 34: ...500520 N 8500W Portable Inverter Generator Specifications 34 Part Number Description Qty...

Страница 35: ...500520 N 8500W Portable Inverter Generator Specifications 35 Wiring Diagram...

Страница 36: ...arrestor Clean spark arrestor Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Connecting Electrical Loads Dirty air filter Clean or replace air...

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