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R E P A I R P A R T S K I T S - M O D E L A P T

SERVICE KITS

DOOR DRIVE CHAIN KITS

ITEM PART #

DESCRIPTION

K1

71-AB120

Brake kit - 115 Volt models
Complete with: Brake solenoid cover,
brake release lever, brake disk, spring
cup, studs, compression springs,
brake solenoid, spacers, mounting
plate, pressure plate, feather key and
conduit.

K2

K72-13057

Clutch shaft kit
Complete with: Clutch plate, clutch
shaft, bearing 3/4" I.D, sprocket
41B10x3/4", 5L belt, motor pulley,
spring, clutch disc, shim washers,
castle nut, flatwashers, cotterpin, roll
pins, and push on fastener.

K3

K72-13059

Output shaft kit
Complete with: Output shaft, bearing,
roller chain with master link, limit
chain, shim washers, roll pins, push
ring 3/4", and sprockets (41B32 &
48B10).

K4

K75-13074

Door arm kit
Complete with: Curved arm, straight
arm, door bracket, and hardware.

K5

K72-13058

Intermediate shaft kit
Complete with: Shaft, bearings, roll
pins, washers and sprockets
(41B10 x 3/4" & 41B16 x 3/4")

INDIVIDUAL PARTS

ITEM PART #

DESCRIPTION

1

22-120

Brake solenoid, 115V

2

17-6014-1

Motor pulley

3

10-10166

Clutch plate

4

11-10014

Clutch shaft

5

12-729

Pillow flange bearing

6

15-41B10G1

Sprocket, 41B10 x 3/4"

7

16-5L300

Cogged belt

8

17-10165

Clutch pulley - 7" O.D. 5L

9

18-10164

Spring, clutch

10

39-10167

Clutch disc

11

87-P-075

Push on fastener

12

12-10331

Bearing

13

15-48B10GXX

Sprocket, 48B10 x 3/4"

14

15-41B32GXX

Sprocket, 41B32 x 3/4"

15

15-41B10G1

Sprocket, 41B10 x 3/4"

16

15-41B16GXX

Sprocket, 41B16 x 3/4"

17

19-41047

Roller chain, #41 x 47 pitches

18

19-48033M

Limit chain, #48 x 33 pitches

19

19-41023

Intermediate chain, #41 x 23 pitches

20

75-10387

Trolley assembly

21

K75-10388

Front idler/chain tension assembly

22

K75-10259

Tracker spacer

23

10-10205

Header bracket

24

K75-10406

Drive link assembly

25

K20-1050B-2RLP Motor

NOT SHOWN

01-32851

Owner’s Manual - English

01-32851SP

Owner’s Manual - Spanish

01-32851FR

Owner’s Manual - French

DOOR HEIGHT

#48 CHAIN

Doors 8' to 10'

19-5810

Doors to 12'

19-5812

Doors to 14'

19-5814

Doors to 16'

19-5816

Doors to 18'

19-5818

Doors to 20'

19-5820

Doors 20' to 24'

19-5824

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Содержание APT

Страница 1: ...t an internal Maintenance Cycle Counter The Logic 3 operator incorporates a self diagnostic feature built into the MAS Maintenance Alert System LED An LED on the 3 button station will signal when the set number of cycles months is reached or when the operator requires immediate service This Operator Features the Enhanced Radio Receiver Built on Board Serial Box Installation Date 2 Y E A R W A R R ...

Страница 2: ...nsor 22 Maximum Run Timer MRT 23 OPTIONAL PROGRAMMING Red Green Warning Light Card 23 Resetting Factory Defaults Clearing Memory 24 MAINTENANCE SCHEDULE 24 TROUBLESHOOTING Diagnostic Chart 25 Troubleshooting Guide 26 Troubleshooting Error Codes 27 Troubleshooting Radio Functionality 28 REPAIR PARTS Electrical Box 30 31 Repair Parts Kits 32 33 Operator Notes 34 35 Control Connection Diagram 36 When...

Страница 3: ... HEADER MOUNTING BRACKET AUTO RECONNECT TROLLEY 3 BUTTON CONTROL STATION WITH LED TROLLEY DRIVE CHAIN 48 NOTE The tracks are shipped separately 10 1 2 Door Height Plus 4 feet minimum 20 1 2 13 1 8 Highest Point of Door Travel 4 For Units with Brake add 3 1 2 Standard on 3 4 1Hp models Optional on 1 3 1 2Hp 11 63 29 54 cm Door Height Plus 4 feet 1 22 m minimum 23 43 59 51 cm 13 05 33 15 cm Highest ...

Страница 4: ...or operation SAFETY PHOTO EYES Optional CPS L Through beam or retro reflective devices used to provide non contact safety protection SAFETY EDGE Optional Electric or pneumatic sensing device attached to the bottom edge of door ELECTRICAL TRANSFORMER 24VAC CONTROL STATION NEMA 1 3 Button Station Open Close Stop w LED WIRING TYPE C2 Factory Shipped Momentary contact to OPEN STOP constant pressure to...

Страница 5: ...lease clip on the carriage and push one end of the chain through the chain slot see illustration Using one of the masterlinks connect the drive link to one end of the chain Pull the drive link toward the free end of the chain and determine where to cut chain for proper adjustment Be sure the chain tensioning bolt is loose before removing links Using the other masterlink fasten the adjusted chain t...

Страница 6: ...Align the bracket holes and join with hardware as shown Carpenterʼs Level Header Wall High Point of Travel Door Travel Projection Header Bracket Drill Pattern Vertical Center Line of Door 3 5 8 9 cm 1 75 4 5 cm 4 Min 10 2 cm High Rise Point Projection Line Header Bracket Nut Bolt Nut Bolt Using the door as support shim operator to a horizontal position Guide Rails Operator Alignment 4 Raise the op...

Страница 7: ...ove the door NOTE If the operator is longer than 15 4 57 m use of a mid span support is recommended STRAIGHT ARM ATTACHMENT 1 Fully close the door and move the trolley slider to within 2 5 08 cm of the front idler 2 Attach straight door arm to the fixed roll pin in the trolley carriage 3 Attach the door bracket to the door arm using the 3 8 16 x 1 bolt and nylon locking nut provided Leave the nut ...

Страница 8: ... the door COIL CORD Connect operator end of coil cord to junction box not provided fastened to the wall approximately halfway up the door opening A D J U S T M E N T To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution disconnect electric power BEFORE manually moving limit nuts WARNING CAUTION WARNING WARNING LIMIT SWITCH ADJUSTMENT NOTE Make sure the limit nuts are positioned between the ...

Страница 9: ...orway is clear of persons and obstructions WARNING CAUTION EMERGENCY DISCONNECT SYSTEM A D J U S T M E N T TO DISCONNECT DOOR FROM OPERATOR The door should be in the fully closed position if possible Pull down on the emergency release handle and raise or lower the door manually TO RECONNECT DOOR ARM TO TROLLEY The trolley will reconnect on the next UP or DOWN operation either manually or by using ...

Страница 10: ...lutch to slip the Auxiliary Reversal System will return the door to the full open position when closing or stops the door when opening 1 Remove cotterpin from nut on the clutch shaft 2 Back off clutch nut until there is very little tension on the clutch spring 3 Tighten clutch nut gradually until there is just enough tension to permit the operator to move the door smoothly but to allow the clutch ...

Страница 11: ...perator or in the area near the operator MUST NOT be performed until disconnecting the electrical power and locking out the power via the operator power switch Upon completion of maintenance the area MUST be cleared and secured at that time the unit may be returned to service Disconnect power at the fuse box BEFORE proceeding Operator MUST be properly grounded and connected in accordance with loca...

Страница 12: ...nections for OPEN CLOSE STOP is recommended NOTE If an external radio receiver is being used in place of the built in receiver remove or disconnect the coaxial cable from the logic board MOUNTING INSTRUCTIONS 1 Mount WARNING NOTICE beside or below the control station 2 Mount MAINTENANCE ALERT label to either side of control station 3 Mount control station s within line of sight of door s C O N T R...

Страница 13: ... Stop Maintenance Alert LED Open Close Single Button WH RD Sensing Edge CPS L CPS LN4 Timer Defeat Switch R1 R2 R3 Radio Control 24V DC only Remove Jumper To Install External Interlock 3 Button Station OPEN CLOSE STOP Neutral Hot Gnd Single Phase Power Wiring Line Power 115 Vac Single Phase ...

Страница 14: ...V MOV YE BL YE OR WH YE PU WH RD GY YE RD WH PU YE OR GY OR PU WH WH WH WH WH PU YE WH WH WH WH YE 115 230 VOLT 1PH POWER IN hot neutral ground BK COM 120 VAC 120 240 VAC 24 VAC 24 VAC See Motor Connections 8 0 1 4 6 2 6 2 8 4 0 1 COIL COM NO C B A WH BL GY YE BR GY See Motor Connections NOTE Lock Sensor is provided on Models DJ and DH only red wire from main harness connects to NC on Bypass L S a...

Страница 15: ...1 D34 F1 FAILSAFE B2 C2 D1 E2 NON FAILSAFE D23 D15 D1 D22 R8 J1 X1 E1 R29 C18 D8 U7 R31 D31 C3Ø D7 D6 D5 D4 C25 C17 C11 D3Ø2 P1Ø P4 Ø14LGØ657 A Ø14GPØ657 A J3ØØ D2Ø D21 D13 D14 D28 D17 D19 CONTACTOR 3 PH SINGLE PHASE SBC C71 Maximum Run Timer Button Mid Stop Learn Button Timer to Close Learn Button Wiring Type Selector Dial Maintenance Alert System Button for Programming Open Button Close Button S...

Страница 16: ...ring for sensing device to stop Compatible with 2 Button Station E2 Momentary contact to open with override and constant pressure to close Release of close button will cause door to reverse roll back feature plus wiring for sensing device to reverse Compatible with 3 Button Station SELECTOR DIAL FAILSAFE SWITCH LOGIC CONTROL PUSHBUTTONS OPEN CLOSE STOP Open Close and Stop buttons are mounted direc...

Страница 17: ...e B2 mode Compatible with 3 Button Station 1 Button Station 1 3 Button Remote Control NOTE Requires Optional self monitoring photo eyes to operate this feature wire type C2 Failsafe Same functions as C2 Self Monitoring safety device must be installed to operate door for each of the following failsafe wiring types See Self Monitoring Safety Device Options Compatible with 3 Button Station 1 Button S...

Страница 18: ... board LED will light 2 Press and hold the remote button until the LED flashes rapidly then release remote button The LED will then remain on solid after releasing the button Repeat to add additional remote s 3 Press and release the RADIO button to complete the programming The programming mode is exited if no activity is performed within 30 seconds NOTE Single button remote is not supported with D...

Страница 19: ...ton on the logic board The RADIO LED will flash and then stay on solid Then press the corresponding button on the remote control The RADIO LED on the logic board will flash this confirms that the remote control has been programmed By programming the remote you use 1 channel of the 23 channels on the radio receiver 3 To program the CLOSE button to a remote control press the CLOSE button on the logi...

Страница 20: ...ge 27 to diagnose problem Example A door is installed with 30 000 cycle springs and has an annual service contract To set the MAS turn selector dial to PROGRAM press MAS button press the STOP button to clear the memory and then press the OPEN button 6 times 30 000 cycles and close 4 times 12 months Press the MAS again to complete the programming Set the selector dial to desired wiring type Special...

Страница 21: ...nefit The door will automatically close after pre set amount of time Great for apartment buildings fire stations and other applications where the end user wants the door to close automatically after a specified amount of time Requirements Must have at least one of the following safety devices attached CPS L CPS LN4 or CPS3 card with valid safety device Wiring type must be set to TS T or FSTS To Pr...

Страница 22: ...n The timer will be reactivated on the next operation command To deactivate the timer for more than one cycle attach a switch to 11 12 Common and Timer Defeat All timer modes require a supervised safety device to be installed Reminders FSTS wiring mode allows the Timer to Close to be activated by the Single Button Control terminal 1 only T wiring mode allows the door to attempt to close only one t...

Страница 23: ...mer to Close activating the door to close Benefit Advanced warning of the door closing helps prevent traffic collisions with the door Light Control Module Operation The green lights on the OPTION BOARD will turn on if the board is seated properly and the power is on When the door reaches the full open limit or mid stop the timer circuit and the green lamp holder will be activated Green lamp will n...

Страница 24: ... PROCEDURE Check for excessive slack Check and adjust as required Lubricate Check set screw tightness Check and adjust as required Check condition and tension Check and tighten as required Check and operate Check for wear and lubricate EVERY 3 MONTHS OR 5 000 CYCLES EVERY 6 MONTHS OR 10 000 CYCLES EVERY 12 MONTHS OR 20 000 CYCLES HOW TO ORDER REPAIR PARTS OUR LARGE SERVICE ORGANIZATION SPANS AMERI...

Страница 25: ... terminal 12 Timer to close will not close OLS Yellow Pressing the Open Limit Switch should turn ON this LED CLS Yellow Pressing the Close Limit Switch should turn ON this LED SLS Yellow Pressing the Sensing Limit Switch should turn ON this LED Edge Yellow Indicates a closed circuit between common and terminal 8 Pressing the edge should turn ON this LED Mid Stop Yellow Solid on indicates door is s...

Страница 26: ...LED should replaced see wiring diagram turn on and the door should move in the corresponding direction If Relay A or B lights and the door does not move off board relay may need to be replaced see wiring diagram Off Board Relays i Possible accessory malfunction Disconnect all devices reattach them one at a time testing for a failure after each one is replaced j Possible logic board failure Replace...

Страница 27: ...d as an input E6 Rotary dial in invalid position for greater The door will not respond to 6 blinks Rotary dial must be than 30 seconds the 3 button station or any set to a valid position other input E7 Failsafe Safety device faulted or not Normal operation 5 second 7 blinks Cleared when safety connected for greater than 2 minutes constant pressure override device is cleared or required to close co...

Страница 28: ...interference OR 30 seconds discharged battery or outside obtain a qualified remote interference interfering with the learn process OR the radio being learned is not compatible with the operator R4 The remote cannot be learned 2 Blinks No free records Erase all learned remotes A user enters RADIO function and re learn the desired learning mode but there is no remote space left to add another remote...

Страница 29: ...29 This page intentionally left blank ...

Страница 30: ...30 E L E C T R I C A L B O X 6 9 8 1 4 7 5 2 11 10 3 K1 K2 K72 10047 K72 12515 1 ...

Страница 31: ...nd e rings K2 K72 12515 1 Limit switch kit Complete with Limit nut retainer switch plates backup plate depress plates limit switches standoffs screws and locknuts To order a complete electrical box kit add a K prefix to the model number of your operator For example APT5011L3 Operator K APT5011L3 Electrical box kit INDIVIDUAL PARTS ITEM PART DESCRIPTION 1 13 10024 Limit nut 2 23 10041 Limit switch ...

Страница 32: ...23 20 24 21 22 K4 K75 13074 12 14 17 6 5 5 25 9 7 8 10 3 6 5 2 1 K1 71 AB120 K2 K72 13057 K3 K72 13059 K5 K72 13058 13 4 11 5 16 19 18 11 15 12 Drive Chain 32 M O D E L A P T ...

Страница 33: ...3 4 41B16 x 3 4 INDIVIDUAL PARTS ITEM PART DESCRIPTION 1 22 120 Brake solenoid 115V 2 17 6014 1 Motor pulley 3 10 10166 Clutch plate 4 11 10014 Clutch shaft 5 12 729 Pillow flange bearing 6 15 41B10G1 Sprocket 41B10 x 3 4 7 16 5L300 Cogged belt 8 17 10165 Clutch pulley 7 O D 5L 9 18 10164 Spring clutch 10 39 10167 Clutch disc 11 87 P 075 Push on fastener 12 12 10331 Bearing 13 15 48B10GXX Sprocket...

Страница 34: ...34 O P E R A T O R N O T E S ...

Страница 35: ...35 O P E R A T O R N O T E S ...

Страница 36: ...n 2 BUTTON STATION OR 3 POSITION KEYSWITCH WITH SPRING RETURN TO CENTER STANDARD 7 6 4 Close Open D1 E2 MODE ONLY 2 OR MORE 7 6 4 Close Open Close Open D1 E2 MODE ONLY OPEN CLOSE 1 4 B2 T TS FSTS MODE ONLY Any Commercial Type LiftMaster Brand Receiver 1 BUTTON STATION OR ANY AUXILIARY DEVICE RADIO CONTROLS SENSING DEVICE TO REVERSE OR STOP EXTERNAL INTERLOCK 11 8 2 3 2 3 Remove Factory Installed J...

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