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2 - ISEKI THREE-CYLINDER DIESEL ENGINE

1449395M4

INTRODUCTION

This manual has been prepared to provide informa-
tion concerning the servicing and overhaul of the fol-
lowing ISEKI engines, assuming that trained mechan-
ics perform this work at workshops outfitted with
the required equipment.

Tractor /  Engine Cross Reference

1205 Tractor

E393

1210 Tractor

E3100

1215 Tractor

E3100

1220 Tractor

E3112

MT225/1225/ST25 Tractor

E3112

1230 Tractor

E3CE

MT255/1233/ST30X Tractor

E3CF

1235/ST30 Tractor

E3CD

1240 Tractor*

E3CF

MT265/1250/ST35/ST35X Tractor*

E3CD

MT275/MT285/1260/ST40/ST40X Tractor*

E3CD-T

1417 Tractor

E393

1423 Tractor

E3112

1428V Tractor

E3CF

1429 Tractor

E3CF

1433/1433V Tractor

E3CD

1440/1440V Tractor

E3CD-T

FC23 Tractor

E3112

FC33 Tractor

E3CD

(*) Effective on tractors with “ E”  serial number prefix.

E3CD, E3CE, and E3CF engines are basically the same
from one another except for the piston sizes. But trac-
tor versions have different exterior views from each
other. E3100, E3112, and E393 engines are also ba-
sically the same except for the piston sizes and com-
ponents of the fuel injection systems.

This manual does not apply to field work where ad-
equate service tools and equipment are not available.
The contents of this manual cover all of the neces-
sary information which would be required for opera-
tions in a workshop. These include construction, the
functions of major components, specifications, dis-
assembly and reassemble instructions, inspection and
adjustment instructions, troubleshooting, etc. Figures
mentioned in this manual are standard values estab-
lished by ISEKI for the E3C series, E3100, and E393
engines. Consequently, when a non-ISEKI part has
been installed on the engine or adjustments and re-
pairs have been made in a manner other than as speci-
fied in this manual, the values mentioned herein are
inapplicable and useless. Consequently, ISEKI does
not assume responsibility for any problems or dam-
age caused by a value deviation due to maladjust-
ment or by the use of unauthorized parts.

Be sure to follow the instructions mentioned in this
manual when servicing the engines in a workshop.
Values necessary for servicing the engines are men-
tioned in each instruction section, besides which all
of the service reference values are summarized in the
SERVICE STANDARDS TABLE. Please refer to this
table before commencing service work to assure effi-
cient maintenance and operation. Prompt and reliable
servicing is a critical factor in following the operating
Procedures and precautions included in this manual,
while keeping safety in mind at all times. The ulti-
mate objective of this manual is to provide you with
adequate information to service the engines most ef-
fectively and economically, and in the end to gain a
favorable reputation for ISEKI products among its
users.

NOTE: All information, illustrations, and specifications

contained in this technical manual are based
on the latest information available at the time
of publication. The right is reserved to make
changes at any time without notice.

Содержание MT225B

Страница 1: ...7 Challenger MT225B Compact Tractor SERVICE MANUAL 79028097 A Rev CONTENTS GENERAL INFORMATION 01 ENGINE 02A ENGINE 02B MAJOR COMPONENTS 03 CLUTCH 04 TRANSMISSION 05 HYDROSTATIC TRANSMISSION 06 REAR B...

Страница 2: ...rs 01 2 SPECIFICATIONS General Specifications 01 5 1523 ST24a MT225B Hydrostatic HST 4WD 01 7 1523 ST24a MT225B Mechanical Standard 4WD 01 8 PRECAUTIONS FOR DISASSEMBLY General Precautions For Disasse...

Страница 3: ...01 ii 79028097ARev Contents NOTES Find manuals at https best manuals com...

Страница 4: ...EALERS This manual was developed to provide the best possible information technical support and service to the customer Review the Table of Contents and basic layout to become familiar with locations...

Страница 5: ...tor is identified by means of Tractor model and serial numbers As a further identification engine and chassis are provided with identification numbers FIG 1 The tractor identification plate 1 is locat...

Страница 6: ...eral FIGS 2 4 Identification plate for each model contains model numbers machine series numbers and weight in addition to Tractor serial numbers FIG 2 FIG 3 FIG 4 i 9063 i 9394 i 9751 Find manuals at...

Страница 7: ...r 1 is stamped in right side of front frame NOTE Reference to left hand and right hand used throughout this book refers to the position when seated in operator s seat and facing forward NOTE Terms hyd...

Страница 8: ...arance cold intake and exhaust 0 25 mm 0 010 in Air Cleaner single dry element Engine Cooling liquid forced circulation Cold Starting glow plugs 3 Power Take Off PTO Control Hydro Standard electric sw...

Страница 9: ...18 degrees C 0 degrees F 435 CCA Charging 40 Amp alternator with internal regulator Capacities Engine Crankcase with Filter 2 70 liters 2 90 qts HST Transmission and Differential Housing includes hydr...

Страница 10: ...r 815 mm 32 1 in Minimum Ground Clearance Turf Tires 245 mm 9 6 in Ag Tires 264 mm 10 4 in Minimum Turning Radius without brake 2400 mm 94 5 in Weight Turf Tires 715 kg 1576 lbs Ag Tires 695 kg 1532 l...

Страница 11: ...ar 815 mm 32 1 in Minimum Ground Clearance Turf Tires 245 mm 9 6 in Ag Tires 264 mm 10 4 in Minimum Turning Radius without brake 2400 mm 94 5 in Weight Turf Tires 685 kg 1510 lbs Ag Tires 695 kg 1532...

Страница 12: ...79028097 A Rev 01 9 Specifications Transmission Primary 3 Range 2 Gear Selections F6 R2 Brakes mechanically actuated wet disk...

Страница 13: ...Specifications 01 10 79028097ARev NOTES...

Страница 14: ...rmance Precautions To Be Followed When Installing Standardized Parts Roller or ball bearings When a bearing is installed in a housing by the outer race use an installer which is specially designed to...

Страница 15: ...to install the snap ring When installing a snap ring install it as shown in the figure with its round edge turned toward the part to be retained This round edge is formed when the snap ring is presse...

Страница 16: ...ble in introduction section Grease Fittings After installation each grease fitting should be filled with grease When installing 45 degree or 90 degree grease fittings be sure to turn the fitting in a...

Страница 17: ...Precautions for Disassembly 01 14 79028097ARev NOTES...

Страница 18: ...M4 1 2 0 9 1 6 1 2 3 1 2 3 4 1 3 0 4 3 3 2 5 7 4 2 M5 2 2 1 6 3 0 2 2 6 0 4 4 8 0 5 9 8 5 6 3 1 5 8 5 M6 4 0 2 9 5 0 3 7 10 7 4 14 10 3 14 10 3 20 14 8 M8 9 5 7 0 12 5 9 2 25 18 4 35 26 36 26 46 34 M1...

Страница 19: ...ual must be strictly adhered to as stated in the specific operation NOTE A number of special torques are used in assembly of tractors See list TORQUE CHART FOR INCH FASTENERS ZINC COATED Nominal Size...

Страница 20: ...ound Hylomar 1861 117 Permatex Compound Retaining Compound TB 1305 Loctite 271 Loctite 271 Retaining Compound TB 1379B Loctite 251 Loctite 277 Retaining Compound TB 1303B Loctite 601 Retaining Compoun...

Страница 21: ...ailable through Central Parts Operation Massey Ferguson Urmston Manchester As available through local retail outlets under brand type indicated Equivalent substitutes may be used Three Bond Sealants a...

Страница 22: ...hel x 16387 x 16 387 x 0 01639 x 0 94635 x 3 7854 x 28 317 x 0 02832 x 29 57 x 0 7646 x 4 929 x 0 2366 x 35 239 x 0 03524 millimeters3 mm3 centimeters3 cm3 liters liters liters liters meters3 m3 milli...

Страница 23: ...orsepower ft lbf min TORQUE pound inches pound feet x 0 11298 x 1 3558 newton meters N m newton meters N m x 8 851 x 0 7376 pound inches pound feet VELOCITY miles hour feet sec kilometers hr miles hou...

Страница 24: ...lation 01 11 General Specifications 01 5 Grease Fittings 01 13 M Model Serial Numbers 01 2 O Oil seals 01 11 O rings 01 11 P Precautions To Be Followed When Installing Standardized Parts 01 11 R Rolle...

Страница 25: ...01 22 79028097ARev Index NOTES...

Страница 26: ...when your Service Manual was ordered This is to ensure you are provided with the latest information on a major component in your equipment Please insert the above Component Service Manual in its enti...

Страница 27: ...ENGINE SERVICE MANUAL Iseki Three Cylinder Diesel Engine Prior to 2005 Production...

Страница 28: ...given in this manual and instruct you in the proper and varied applica tions of this machine Call on him at any time when you have a question or need equipment related to the use of your machine We re...

Страница 29: ...RAL INFORMATION AND SPECIFICATIONS 3 SERVICE STANDARDS 16 INSPECTION AND ADJUSTMENT 33 ENGINE BODY CYLINDER HEAD 39 ENGINE BODY GEAR CASE 51 ENGINE BODY CYLINDER BLOCK 54 LUBRICATION SYSTEM 79 COOLING...

Страница 30: ...sembly and reassemble instructions inspection and adjustment instructions troubleshooting etc Figures mentioned in this manual are standard values estab lished by ISEKI for the E3C series E3100 and E3...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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