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Challenge TITAN 200BC, Руководство оператора

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Challenge TITAN 200BC Скачать руководство пользователя страница 12

5.0  Installation & Setup 

 

 

12

 

Use the flat board provided as a ramp and position as shown in (Figure 5 on page 12).  Hold the ramp 
in place with the nails provided.  Make sure the casters are not locked and very carefully roll the 
machine down the ramp. The cutter may now be rolled into position. 
 

 

Figure 5 (Similar Model) 

5.5 Cleaning 

After unpacking, wipe down all machine panels and clean the table surface. 
 

5.6 Fitting Through Narrow Door (Standard Table) 

The Titan 200BC cutter will not 

fit through an opening less than 36” (91 cm) without the table being 

removed.  With the table removed, it 

will fit through a 35” (89 cm) opening.  With the table and front 

guard, it will fit through a 23” (59 cm) opening. 
 

5.6.1 Removing the Table 

Make sure the knife and clamp are in the up position.  If they are not, read the Power Hookup section 
(page 15) to connect power to the machine.  Switch on the power using switch highlighted with 
yellow, close the front guard, and press the cut buttons.  This will send the knife and clamp up. 
 
Switch off the machine and unplug the power cord. 
 
Disconnect the encoder cable at the encoder.  Remove the two, rear panels, the lower front cover, 
and the backgauge cover. Remove the hand wheel and front pillow block.  Replace the front pillow 
block with the Table Out Lead Screw Bracket, 70007. 
 
Remove the nylon tyraps that are attached to the bottom of the table .  The encoder wires should now 
be free from the table. 
 
From the rear of the machine, disconnect the preset board assembly and leave the cable inside the 
machine. 
 

Содержание TITAN 200BC

Страница 1: ...ompany assumes no liability for any modification or alteration to any Challenge product and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Co...

Страница 2: ...minutes right now to RECORD YOUR MACHINE SERIAL NUMBER in the space provided on the front cover of this manual Also be sure to fill out the warranty card accompanying your machine and return it DIREC...

Страница 3: ...ing the Table 12 5 6 2 Reattaching the Table 13 5 7 Fitting Through a Narrow Door Short Table Option 13 5 8 Hydraulic System Check 14 5 9 False Clamp Plate Optional 15 5 10 Power Hook Up 15 6 0 Operat...

Страница 4: ...erate the cutter properly Observe all caution plates mounted on this cutter Keep foreign objects off table and away from cutter blade BE EXTREMELY CAREFUL when handling and changing the cutter knife S...

Страница 5: ...EA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they are for your protection Replace all guards Do not operate with any gu...

Страница 6: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Страница 7: ...16 x 1 4 8815 Knife Washers Special 4 5064 Cutting Stick Puller 1 43108 Knife Lifter Assembly 1 W 130 3 16 Allen Wrench 1 W 137 5 32 Allen Wrench 1 W 164 5 16 Hex T Wrench 1 W 170 9 16 x Wrench 1 Opti...

Страница 8: ...755 lbs 342 kg Approx Shipping Weight 950 lbs 431 kg Electrical 120 Volts 60 HZ 12 Amps Service Size 15 Amps Receptacle NEMA 5 15R Optional 208 230 Volts 12 Amps 1 Phase 50 60 Hz AC Service size 15 Am...

Страница 9: ...ecipient Inspect all shipments as soon as they are received If there is any noticeable damage note it on the freight bill Visual and or hidden damage must be reported to the claims department of the c...

Страница 10: ...5 0 Installation Setup 10 5 3 Floor Plan Short Table Option Figure 3...

Страница 11: ...lag bolted to the skid All accessories are shipped inside of the machine Remove the carton by removing the nails or staples holding it to the skid and lift it straight up over the cutter If you don t...

Страница 12: ...fit through a 23 59 cm opening 5 6 1 Removing the Table Make sure the knife and clamp are in the up position If they are not read the Power Hookup section page 15 to connect power to the machine Switc...

Страница 13: ...he slot Tighten all four screws Attach the right and left side guides Reconnect he preset and encoder wires and all other items that were removed After the table is installed reassemble the front pill...

Страница 14: ...ts are placed under the shield as shown in the following figure Figure 7 8 Go to section 8 0 on page 25 and perform the Safety System Tests after the remainder of the installation is complete If the m...

Страница 15: ...n the bottom front of the clamp CAUTION Do not rub your fingers up the front side of the clamp You may cut your fingertips 4 Hold the plate in position and secure with the wing nuts provided NOTE The...

Страница 16: ...n 1 2 wide place the paper against the right side guide This will prevent the strips from getting caught in the small opening near the left side guide To make the cut close the front shield and press...

Страница 17: ...re or counter clockwise to decrease pressure Check the pressure setting after each adjustment by making a cut and reading the gauge Always keep the clamp pressure set between 400 and 800 psi Figure 11...

Страница 18: ...g it forward until numbers are displayed The hand wheel operated lead screw moves the backgauge to position stock for cutting The backgauge position is shown with an LED display The backgauge should a...

Страница 19: ...son change knives is potentially dangerous Figure 14 Knife Changing Equipment The knife changing equipment shown in Figure 14 is included in the cutter tool kit The following instructions show how to...

Страница 20: ...knife lifter handles firmly and at the same time turn them counterclockwise to release the knife from the knife bar Figure 17 Lower the left end first then lower the right end as you shift the knife s...

Страница 21: ...lade right edge first into the space between the shroud and the knife bar guide frames Tip to clear the table side guides then move the left end of the blade into the knife bar slot dropping the left...

Страница 22: ...d very sharp even after use Keep the edge away from your body and keep the area clear of others when handling knives Never touch the cutting edge To prevent personal injury and damage to the knife alw...

Страница 23: ...d and rotated 4 times again 7 3 3 Bevel Angle Challenge recommends that bevel angles for the Titan 200BC knives be in the range of 21 to 23 In general a 21 bevel angle will provide better cut quality...

Страница 24: ...cks will result If a knife bolt is damaged replace it Always keep knife bolts securely tightened Always use the heavy duty knife bolt washers provided by Challenge Failure to do so could result in scr...

Страница 25: ...0 require the knife and clamp be in the up position Figure 28 through 32 require the knife and clamp be down Wipe off any old or excess grease Use any brand name type of grease or light oil to lubrica...

Страница 26: ...8 0 Lubrication 26 Figure 21 Knife Bar Link L H Side Lower Figure 22 Knife Bar Link R S Lower Knife Bar Knife Cylinder Bracket Upper Figure 23 Figure 24 Clamp Guides...

Страница 27: ...8 0 Lubrication 27 Figure 25 Lead Screw and Backgauge Guide...

Страница 28: ...ine Repair or adjustment is needed Test 2 Close the front guard and press the cut buttons While the clamp or knife is coming down open the front guard The knife and clamp should immediately return to...

Страница 29: ..._ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Date ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ Test 1 ______ ______ ______ ______ ______ ____...

Страница 30: ...F 200BC O August 2015...

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