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1.0  Introduction 

 

 
2

 

1.0 Introduction 

THIS MANUAL is designed to help you get the most from your Challenge equipment.  Keep this 
manual in a safe, convenient place for quick reference by operators and service personnel. 
 

 

SAFETY ALERT!  

This symbol means 

CAUTION: Personal safety 

instructions!  

Pay special attention to the instructions in bold type.  Personal injury may result if the 

precautions are not read and followed. 
 

READ THIS MANUAL BEFORE OPERATING!  

Follow precautions and instructions.  If after reading 

the manual, questions remain; please contact your Authorized Challenge Dealer. 
 
Take a few minutes right now to 

RECORD YOUR MACHINE SERIAL NUMBER 

in the space 

provided on the front cover of this manual.  Also be sure to fill out the warranty card accompanying 
your machine and return it 

DIRECTLY TO CHALLENGE.

 

 
If you bought a used machine, it is important to have the following information on record at Challenge.  
Copy this page, fill in the information and send it care of The Challenge Service Department, 6125 
Norton Center Drive, Norton Shores MI.  49441. 
 
 

CHALLENGE MODEL  iJOG 

SERIAL NUMBER 

ATTN COMPANY 
 
ADDRESS 
CITY STATE/PROVINCE 

ZIP 

PHONE DATE 

INSTALLED 

DEALER NAME & CITY 

 

 
 

* WARRANTY INFORMATION * 

 

It is very important that you read and understand the conditions outlined in the 

Warranty Information 

Sheet 

attached to the outside of the shipping container of your machine. 

 
The 

Warranty Information Sheet

 must be filled out completely and returned to THE CHALLENGE 

MACHINERY COMPANY in order for the warranty to be issued for this machine. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

Challenge® is a registered trademark of 

The Challenge Machinery Company 

 6125 Norton Center Drive 

 Norton Shores MI.  49441 

Copyright© 2007 by The Challenge Machinery Company.  All rights reserved.  Printed in the U.S.A 

Содержание iJOG

Страница 1: ...Challenge product is not authorized by The Challenge Machinery Company The availability of these manuals is solely for the purpose of providing reference information for the products This manual may...

Страница 2: ...ber 2007 iJOG PAPER JOGGERS Sold and Serviced by The Challenge Machinery Company 6125 Norton Center Drive Norton Shores MI 49441 www challengemachinery com Serial Numbers 070031A Up INSTRUCTION AND PA...

Страница 3: ...nd return it DIRECTLY TO CHALLENGE If you bought a used machine it is important to have the following information on record at Challenge Copy this page fill in the information and send it care of The...

Страница 4: ...Air Sht 1 14 8 3 66000 2 Main Assembly iJOG with Air Sht 2 16 8 4 66000 2 Main Assembly iJOG with Air Sht 3 18 8 5 66000 2 Main Assembly iJOG with Air Sht 4 20 8 6 66000 2 Main Assembly iJOG with Air...

Страница 5: ...jury DO NOT ALTER SAFETY GUARDS OR DEVICES They are for your protection Severe personal injury may result Disconnect power before performing maintenance See Section 2 2 Power Lockout Procedure Observe...

Страница 6: ...If a label is lost from the machine it should be replaced HAZARDOUS AREA Disconnect power before cleaning servicing or making adjustments not requiring power Do not alter safety guards or devices they...

Страница 7: ...das en esta guillotina No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora TENGA SUMO CUIDADO al tocar y cambiar la cuchilla Heridas severas y hasta desmembramiento puede...

Страница 8: ...3 0 Packing List 7 3 0 Packing List Part No Description Qty iJOG Paper Jogger 1 OptionalItems Part No Description Qty A 6822 1 Heavy Duty Stand 1...

Страница 9: ...cm Overall Height w Optional Stand 48 122 cm Net Weight 75 lb 34 kg Non Air Assist Version Paper Sizes 12 x 18 x 4 A3 x 101 cm Low and high jog settings Footswitch operated Will jog collated sets 120V...

Страница 10: ...is shipped in a corrugated carton Open the lid and remove the fillers Carefully lift machine out of the carton and set on a work surface or optional stand see section 5 5 Mounting to Adjustable Stand...

Страница 11: ...e lower left hand corner of the machine Power is off when the switch is in its center position Press the switch to the down position to set the jogger to its lower speed Press the switch to the up pos...

Страница 12: ...6 3 2 Air Flow Adjustment The amount of airflow can be set from zero to maximum The air flow adjustment knob is located next to the Blower switch Turning the knob counter clockwise decreases the air...

Страница 13: ...ircuit board 5 Each brush assembly is held in place with by a bracket that is held down with 2 screws Remove the brackets by removing the screws 6 DO NOT CUT OR UN CRIMP THE WIRES FROM THE BRUSH ASSEM...

Страница 14: ...8 0 Parts List 13 8 0 Parts List 8 1 Footprint...

Страница 15: ...8 0 Parts List 14 8 2 66000 2 Main Assembly iJOG with Air Sht 1...

Страница 16: ...GHT 1 3 66011 1 JOGGING TRAY 1 4 66024 REINFORCEMENT PLATE 1 5 66025 REINFORCEMENT PLATE 1 6 E 1600 201 3500 RPM DC MOTOR 1 7 E 1736 2 QUENCHARC 1 8 E 2191 2 3 4 CONDUIT FITTING 2 9 H 6910 420SS SCREW...

Страница 17: ...8 0 Parts List 16 8 3 66000 2 Main Assembly iJOG with Air Sht 2...

Страница 18: ...4P 1 12 EE 3191 POWER CORD 120V 1 13 EE 3192 FOOT SWITCH ASSEMBLY 1 14 H 6417 5 NUT 5 16 18 HEX 3 15 H 6423 4 NUT 1 4 20 HEX KEP 6 16 H 6899 1004 SCREW 10 X 1 2 PHIL PAN SELF TAP F 4 17 H 6910 408 SCR...

Страница 19: ...8 0 Parts List 18 8 4 66000 2 Main Assembly iJOG with Air Sht 3...

Страница 20: ...Main Assembly iJOG with Air 66000 2 Sht 3 ITEM PART NO DESCRIPTION QTY 1 66011 1 JOGGING TRAY 1 2 H 6910 503SS SCREW 5 16 18 X 3 8 BUT HEAD CAP STAINLESS 2 3 H 6910 504SS SCREW 5 16 18 X 1 2 BUT HEAD...

Страница 21: ...8 0 Parts List 20 8 5 66000 2 Main Assembly iJOG with Air Sht 4...

Страница 22: ...KER SWITCH REF 7 E 1152 56 STANDOFF REF 8 E 3181 ISOLATION SHIELD POTENTIOMETER REF 9 EE 3179 CIRCUIT BOARD REF 10 H 6423 10 NUT 10 24 HEX KEP REF 11 H 6423 6 NUT 6 32 HEX KEP REF 12 H 6910 102403 SCR...

Страница 23: ...8 0 Parts List 22 8 6 66000 2 Main Assembly iJOG with Air Sht 5...

Страница 24: ...6000 2 Sht 5 ITEM PART NO DESCRIPTION QTY 1 66001 1 BASE WELDMENT 1 2 66006 SIDE COVER 2 3 H 6910 403 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 18 4 S 1781 15 LABEL MOVING PARTS HAZARD 2 5 S 1781 165 LABEL F...

Страница 25: ...8 0 Parts List 24 8 7 66000 2 Main Assembly iJOG with Air Sht 6 230V Option Parts...

Страница 26: ...FUSE 1 5 A SB 1 3 E 2742 12 TRANSFORMER 1 4 EE 2778 3 POWER CORD 120V 1 5 EE 3179 1 CIRCUIT BOARD 230V OPTION 1 6 EE 3190 1 PLUG ASSEMBLY POTENTIOMETER 230V 1 7 H 6423 10 NUT 10 24 HEX KEP 4 8 H 6918...

Страница 27: ...8 0 Parts List 26 8 8 66000 3 Main Assembly iJOG without Air Sht 1...

Страница 28: ...WEIGHT 1 3 66015 1 NON AIR JOGGING TRAY 1 4 66024 REINFORCEMENT PLATE 1 5 66025 REINFORCEMENT PLATE 1 6 E 1237 1 WIRE NUT RED 2 7 E 1600 201 3500 RPM DC MOTOR 1 8 E 1736 2 QUENCHARC 1 9 H 6910 420SS...

Страница 29: ...8 0 Parts List 28 8 9 66000 3 Main Assembly iJOG without Air Sht 2...

Страница 30: ...1 40016 8 MOUNT VIBRATION 3 2 66001 1 BASE WELDMENT 1 3 66015 1 NON AIR JOGGING TRAY 1 4 E 2196 22 HOLE PLUG 2 5 H 6417 5 NUT 5 16 18 HEX 3 6 H 6910 503SS SCREW 5 16 18 X 3 8 BUT HEAD CAP STAINLESS 2...

Страница 31: ...8 0 Parts List 30 8 10 66000 3 Main Assembly iJOG without Air Sht 3...

Страница 32: ...3191 POWER CORD 120V 1 8 EE 3192 FOOT SWITCH ASSEMBLY 1 9 H 6423 4 NUT 1 4 20 HEX KEP 6 10 H 6910 408 SCREW 1 4 20 X 1 BUTTON HEAD CAP 1 11 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 1 12 H 6918...

Страница 33: ...8 0 Parts List 32 8 11 66000 3 Main Assembly iJOG without Air Sht 4...

Страница 34: ...PTION QTY 1 66001 1 BASE WELDMENT 1 2 66006 SIDE COVER 2 3 66013 BACK COVER 1 4 H 6910 102403 SCREW 10 24 X 3 8 BUTTON HEAD CAP 4 5 H 6910 403 SCREW 1 4 20 X 3 8 BUTTON HEAD CAP 18 6 S 1781 15 LABEL M...

Страница 35: ...8 0 Parts List 34 8 12 66000 3 Main Assembly iJOG without Air Sht 5 Aus...

Страница 36: ...ESCRIPTION QTY 1 E 889 1 FUSE 1 5 A SB 1 2 E 2742 12 TRANSFORMER 1 3 EE 2778 3 POWER CORD 120V 1 4 H 6423 10 NUT 10 24 HEX KEP 4 5 H 6918 102404 SCREW 10 24 X 1 2 SOCKET HEAD CAP 4 6 H 7321 10 WASHER...

Страница 37: ...9 0 Wiring and Schematics 36 9 0 Wiring and Schematics 9 1 E 3185 Rev A Basic Machine Schematic 120V...

Страница 38: ...9 0 Wiring and Schematics 37 9 2 E 3180 Rev A Interconnection Diagram with Air 120V...

Страница 39: ...9 0 Wiring and Schematics 38 9 3 E 3180 1 Rev A Interconnection Diagram without Air 120V...

Страница 40: ...9 0 Wiring and Schematics 39 9 4 E 3189 Rev B Basic Machine Schematic 230V...

Страница 41: ...9 0 Wiring and Schematics 40 9 5 E 3189 Rev A Interconnection Diagram with Air 230V...

Страница 42: ...9 0 Wiring and Schematics 41 9 6 E 3189 1 Rev A Interconnection Diagram without Air 230V...

Страница 43: ...F 2 A October 2007...

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