3.0 Maintenance Guide
14
Figure 9
1.
Main System Relief Valve (
This valve maintains the overall hydraulic pressure for the entire system. Factory setting: 1800 psi.
Check Procedure:
a. Open the left access door on front of the cutter.
b. Turn the power on and make a cut to hold the knife down on the cutting stick. Read the
pressure off the main system pressure gauge (front gauge) while the knife is down. If the
gauge does not read 1800 psi, an adjustment is needed. You may need to send knife
down in maintenance mode to read the gauge more easily.
To Adjust:
Loosen the lock nut on the relief valve. Use an Allen wrench to turn the adjusting screw.
Turn clockwise to increase pressure, counter-clockwise, to decrease pressure.
a. Make a cut and hold the buttons in. Or go to knife down adjustment in maintenance
mode to cycle the hydraulics. Adjust the valve screw until you have the correct pressure.
b. Tighten the lock nut while holding the hex wrench in place.
c. Proceed to readjust the other valves.
2. Knife Down Sequence Valve (Figure 9)
This valve controls the clamp and knife sequence. It keeps the knife up until after the clamp has
made contact. It is the upper right valve on the front of the manifold. Factory Setting: 1600 psi.
NOTE:
Main System Pressure must be set at 1800 psi before making this adjustment.
Check Procedure:
a. Open the left access door on front of the cutter.
b. Press the cut buttons while reading the pressure on the main system pressure gauge
(front gauge). The gauge should read approximately 1600 psi as the knife is moving
down (when bottomed, the gauge will jump to 1800 psi showing the Main System
Relief Pressure previously set).
c. If correct, proceed to check the Pressure Reducer.
Main
System
Gauge
Electronic
Clamp Valve
Main System
Relief Valve
Knife Down
Sequence
Clamp Up
Sequence
Содержание Champion 305 XD
Страница 31: ...4 0 Troubleshooting 31 NOTES...
Страница 32: ...5 0 Schematics Parts Lists 32 5 0 Schematics Parts Lists 5 1 Main Assembly Front View 47500 Sht 1 of 16 Rev Z...
Страница 36: ...5 0 Schematics Parts Lists 36 5 2 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Страница 37: ...5 0 Schematics Parts Lists 37 Main Assembly Side View 47500 Sht 2 of 16 Rev L...
Страница 38: ...5 0 Schematics Parts Lists 38 5 3 Main Assembly Top View 47500 Sht 3 of 16...
Страница 39: ...5 0 Schematics Parts Lists 39 Main Assembly Top View 47500 Sht 3 of 16...
Страница 40: ...5 0 Schematics Parts Lists 40 5 4 Main Assembly Rear View 47500 Sht 4 of 16 Rev N...
Страница 43: ...5 0 Schematics Parts Lists 43 Notes...
Страница 44: ...5 0 Schematics Parts Lists 44 5 5 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Страница 45: ...5 0 Schematics Parts Lists 45 Main Assembly X Model Tables 47500 Sht 5 of 16 Rev D...
Страница 46: ...5 0 Schematics Parts Lists 46 5 6 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Страница 47: ...5 0 Schematics Parts Lists 47 Main Assembly XG XT Model Table 47500 Sht 6 of 16 Rev H...
Страница 48: ...5 0 Schematics Parts Lists 48 5 7 Main Assembly Air Table Assembly 47500 Sht 7 of 16 Rev E...
Страница 49: ...5 0 Schematics Parts Lists 49 Notes...
Страница 50: ...5 0 Schematics Parts Lists 50 5 8 Main Assembly Power Panel Wiring XG XT 1 Phase 47500 Sht 8 of 16 Rev D...
Страница 51: ...5 0 Schematics Parts Lists 51 Main Assembly Power Panel Wiring XG XT 1 Phase 47500 Sht 8 of 16 Rev D...
Страница 52: ...5 0 Schematics Parts Lists 52 5 9 Main Asm Front View Rough 47500 Sht 11 of 16 Rev G...
Страница 55: ...5 0 Schematics Parts Lists 55 Notes...
Страница 57: ...5 0 Schematics Parts Lists 57 Main Assembly Electric Eyes 47500 Sht 13 of 16 Rev A for s n s 11X1564 and Below...
Страница 61: ...5 0 Schematics Parts Lists 61 5 13 Main Assembly Wiring X Model 1ph 47500 Sht 16 of 16 Rev A...
Страница 63: ...5 0 Schematics Parts Lists 63 Basic Machine Schematic XG XT Models E 2814 2 Rev A For s n s 11X1565 and Up...
Страница 64: ...5 0 Schematics Parts Lists 64 5 15 Basic Machine Schematic X Models E 3171 1 Rev C For s n s 11X1564 and Below...
Страница 65: ...5 0 Schematics Parts Lists 65 Basic Machine Schematic X Models E 3171 2 Rev A For s n s 11X1565 and Up...
Страница 66: ...5 0 Schematics Parts Lists 66 5 16 Power Panel Assembly 305X EE 3170 1 Sht 1 Rev D...
Страница 69: ...5 0 Schematics Parts Lists 69 Power Panel Assembly 305X EE 3170 1 Sht 2 Rev A...
Страница 70: ...5 0 Schematics Parts Lists 70 5 17 Power Panel Asm 305X Blower Opt Wiring EE 3170 1 Sht 3 Rev A...
Страница 71: ...5 0 Schematics Parts Lists 71 Notes...
Страница 72: ...5 0 Schematics Parts Lists 72 5 18 Power Panel Assembly 305X XG XT Models EE 2882 1 Sht 1 Rev E...
Страница 76: ...5 0 Schematics Parts Lists 76 Power Panel Assembly 305X XG XT Models EE 2882 1 Sht 2 Rev A...
Страница 77: ...5 0 Schematics Parts Lists 77 Notes...
Страница 79: ...5 0 Schematics Parts Lists 79 Interconnection Diagram 305X XG XT Models E 2840 3 Rev A For s n s 11X1565 and Up...
Страница 80: ...5 0 Schematics Parts Lists 80 5 20 Interconnection Diagram 305X E 2841 1 Rev D For s n s 11X1564 and Below...
Страница 81: ...5 0 Schematics Parts Lists 81 Interconnection Diagram 305X E 2841 3 Rev A For s n s 11X1565 and Up...
Страница 82: ...5 0 Schematics Parts Lists 82 5 21 Control Console Assembly 305XG Model EE 2823 Rev C For Non Back lit displays...
Страница 83: ...5 0 Schematics Parts Lists 83 Control Console Assembly 305XG Model EE 2823 1 Rev A For Back lit displays...
Страница 84: ...5 0 Schematics Parts Lists 84 5 22 Control Console Assembly 305X EE 2850 Rev C Non Back Lit Display...
Страница 85: ...5 0 Schematics Parts Lists 85 Control Console Assembly 305X EE 2850 1 Rev A Back Lit Display...
Страница 89: ...5 0 Schematics Parts Lists 89 Kit Cut Button Replacement K 3374 Rev B...
Страница 90: ...5 0 Schematics Parts Lists 90 5 25 Cut Button Assembly Current EE 3382 Rev B...
Страница 92: ...5 0 Schematics Parts Lists 92 5 26 Kit Ergonomic Touch Switch Cut Button Option K 3404 Rev A...
Страница 94: ...5 0 Schematics Parts Lists 94 5 27 Line Light Assembly 47538 Rev D...
Страница 95: ...5 0 Schematics Parts Lists 95 5 28 Air Table Blower Assembly Single Phase 47578 Rev C...
Страница 96: ...5 0 Schematics Parts Lists 96 5 29 Compressor Assembly 47645 1 Rev C...
Страница 97: ...5 0 Schematics Parts Lists 97 Notes...
Страница 103: ...5 0 Schematics Parts Lists 103 Notes...
Страница 104: ...5 0 Schematics Parts Lists 104 5 35 Encoder Cable Assembly 305X X Models EE 2838 3...
Страница 105: ...5 0 Schematics Parts Lists 105 5 36 Encoder Cable Assembly 305X XG XT Models EE 3030 1 Rev B...
Страница 106: ...5 0 Schematics Parts Lists 106 5 37 Knife Latch Assembly 47568 1 Rev A...
Страница 107: ...5 0 Schematics Parts Lists 107 5 38 Bell Crank Assembly Clamp 47005 Rev D...
Страница 108: ...5 0 Schematics Parts Lists 108 5 39 Hydraulic Manifold Assembly H 465 1 Rev E...
Страница 109: ...5 0 Schematics Parts Lists 109 5 40 Hydraulic Power Unit Assembly 47541 Rev L...
Страница 111: ...5 0 Schematics Parts Lists 111 5 41 Hydraulic Manifold H 468 1 Rev B...
Страница 112: ...5 0 Schematics Parts Lists 112 Hydraulic Manifold Schematic H 468 1 Rev A...
Страница 113: ...5 0 Schematics Parts Lists 113 5 42 Manifold Assembly H 504 Rev A...
Страница 114: ...5 0 Schematics Parts Lists 114 5 43 Fuse Charts...
Страница 115: ...5 0 Schematics Parts Lists 115 5 44 XG XT Models Label Power Panel Connection Procedure S 1781 52 Rev J...
Страница 116: ...5 0 Schematics Parts Lists 116 5 45 305 X Model Label Power Panel Conn Procedure S 1781 161 Rev B...
Страница 117: ...5 0 Schematics Parts Lists 117 5 46 Warning Label S 1781 116 Rev A...
Страница 118: ...5 0 Schematics Parts Lists 118 5 47 Paper Deflector Kit Option AA 13936 1...
Страница 119: ...5 0 Schematics Parts Lists 119 5 48 Paper Deflector Assembly A 4511 2...
Страница 120: ...5 0 Schematics Parts Lists 120 5 49 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Страница 121: ...5 0 Schematics Parts Lists 121 Extension Tables 24 x 36 Kit Option K 2720 Rev E...
Страница 122: ...5 0 Schematics Parts Lists 122 5 50 Extension Air Tables 24 x 36 Kit Option K 47631...
Страница 123: ...5 0 Schematics Parts Lists 123 Extension Air Tables 24 x 36 Kit Option K 47631...
Страница 124: ...5 0 Schematics Parts Lists 124 5 51 Back Gauge Tape Kit K 49007...
Страница 125: ...5 0 Schematics Parts Lists 125 Notes...
Страница 127: ...5 0 Schematics Parts Lists 127 Electric Eye Kit Instructions K 3006 Sht 1 of 3 Rev D For s n s 11X1564 and Below...
Страница 128: ...5 0 Schematics Parts Lists 128 Electric Eye Kit Instructions K 3006 Sht 2 of 3 Rev D For s n s 11X1564 and Below...
Страница 129: ...5 0 Schematics Parts Lists 129 Electric Eye Kit Instructions K 3006 Sht 2 of 3 Rev D For s n s 11X1564 and Below...
Страница 130: ...5 0 Schematics Parts Lists 130 Electric Eye Kit Instructions K 3006 Sht 3 of 3 Rev D For s n s 11X1564 and Below...
Страница 131: ...5 0 Schematics Parts Lists 131 Notes...
Страница 133: ...5 0 Schematics Parts Lists 133 Electric Eye Kit Instructions K 3339 Sht 2 of 2 Rev A For s n s 11X1565 and Up...
Страница 134: ...5 0 Schematics Parts Lists 134 5 54 Jogging Aid Construction Guide A 12608 Rev E...
Страница 136: ...5 0 Schematics Parts Lists 136 5 56 Knife Lifter Assembly 47575...
Страница 138: ...F 254 I T October 2019...