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Installation Instructions
Chevrolet HHR, Chevrolet Cobalt SS Sedan &Coupe,
Chevrolet Cobalt SS Supercharged & Saturn Ion Redline, Saturn
Ion 3 w/2.4L Engine, Pontiac Pursuit GT Sedan & Coupe
Part Numbers:
77132
24756
60815
Hitch Shown In Proper Position
Wiring Access Location:
HHR------------
SUV 3 & 4
COBALT SS-
PC1 & PC2
ION-------------
PC3 & PC4
PURSUIT GT-
PC1 & PC2
Equipment Required:
Wrenches:
3/4”
Drill Bits:
1/2”
1.
Drop muffler and tailpipe by removing all rubber isolators, behind rear axle, off of hangers. There will be (2) or (3)
depending on vehicle. On Ion Redline rearward isolator hanger needs to be bent down slightly for fastener clearance.
2.
Install rearward fasteners. On Cobalt; Pursuit and Ion vehicles it will be necessary to drill both rear holes. Use rearmost
slot that does not go all the way thru frame as guide to drill clearance hole for 1/2” bolts. On HHR it is necessary to
enlarge rearmost slot on passenger side only. Fishwire 1/2” carriage bolts and blocks thru access slots in bottom of
frame both sides.
3.
Install forward fasteners both sides. Insert carriage bolts and blocks into access slot and drop back down thru slot
making sure block spans both sides of slot.
4.
While holding muffler down slide hitch up and over muffler and into place making sure that you do not push fasteners
back up into frame. Install conical washers and hex nuts on all (4) bolts and do not tighten.
5.
Before tightening bolts slide hitch over towards the passenger’s side and up against trunk pan. While holding hitch
against trunk pan tighten bolts.
6.
Tighten all 1/2” fasteners with torque wrench to 75 Lb.-Ft.
7.
Reinstall muffler isolator hangers.
Rev. B
12-8-05
24756N
Sheet 1 of 3
z
2005 Cequent Towing Products
1/2” Hex nut
Qty.(4)
4
1/4” X 1” X 3” Block
Qty.(4)
2
1/2” Conical washer
Qty.(4)
3
1/2”-13 X 1-1/2” Carriage Bolt
Qty.(4)
1
Tighten all ½” fasteners with torque wrench to 75
Lb.-Ft.
Note: check hitch frequently, making sure all fasteners and ball are properly tightened. If hitch is removed, plug all holes in trunk pan or other body
panels to prevent entry of water and exhaust fumes. A hitch or ball which has been damaged should be removed and replaced. Observe safety
precautions when working beneath a vehicle and wear eye protection. Do not cut access or attachment holes with a torch.
This product complies with safety specifications and requirements for connecting devices and towing systems of the state of New York, V.E.S.C.
Regulation V-5 and SAE J684.
2000
LB Max Gross Trailer Weight
200
LB Max Tongue Weight
Do Not Exceed Lower of Towing Vehicle
Manufacturer’s Rating or
Drawbar must be used in
the
RISE
position only.
Drawbar Kit:
3594 or 6805
Fastener Kit:
24756F or 60815F
Bumper
fascia
Vehicle frame
Vehicle trunk pan
Vehicle frame
This is the location of the slot for
the Cobalt, Pursuit & Ion, typical
both sides. See note below.
This is the location of the slot for the
HHR, typical both sides. See note below.
Enlarge existing
rearward hole/slot
all models.
Enlarge existing rearward slot
Cobalt, Pursuit & Ion only
NOTE!
Hitch has (3) attachment holes/slots per
side but only (2) are used depending on
vehicle. HHR uses center hitch slot and
Cobalt, Pursuit & Ion uses forward
hitch slot. All models use rearward
hole.
VEHICLE
FORWARD
VEHICLE
REARWARD