5
2. INSTRUCTIONS FOR USE
For use on a level and stable surface, e.g the ground, the head should be mounted and locked wih
the knob (4) on the
HS600
support base provided.
Alternatively, the head may be suspended for use, via the integral hanger (27),
ensuring the sus-
pension method is secure and safe.
2.1) Setting
– Connect the presshead to the pump hose; the head is equipped with a "self-lock" quick male
coupler and can be connected to a
Cembre
hydraulic pump developing
700 bar (10,000 psi)
pressure.
2.2) Die insertion
(Ref. to Fig. 3)
Make sure that the top die holder and the latch are correctly located.
B
EFORE
OPERATING
MAKE
SURE
THE
LATCH
IS
SECURE
. L
ATCH
IMPROPERLY
SECURED
CAN
CAUSE
TOOL
DAMAGE
AND
PERSONAL
INJURY
.
– Select the appropriate die set for the connector.
– Insert the die (90) in the upper seat of the top die holder (201) until it is locked by die/head pin (6).
To ease the die insertion, keep die/head release pin (4) depressed.
– Insert the die (91) into the seat on the ram (202) until it is locked by die/ram retaining pin (6);
To ease this operation, keep die/ram release pin (4) depressed.
N
EVER
PRESSURIZE
THE
HEAD
WITHOUT
THE
DIE
IN
PLACE
AS
SERIOUS
DAMAGE
AND
/
OR
PERSONAL
INJURY
MAY
RESULT
.
2.3) Die positioning
– Insert the conductor into the connector (see
§ 2.6
).
– Locate the connector between the dies at the desired crimp position.
– Operate the pump until the dies touch the connector.
Make sure that dies are exactly positioned on desired crimp point, otherwise re-open dies
following instructions as per § 2.5 and position the connector again.
2.4) Crimping
– Operate the pump to advance the ram until the die faces touch.
It is recommended to continue pumping until the maximum pressure valve is activated and a
“click” is heard.
– Re-open dies (see
§ 2.5
) and repeat steps above as necessary.
2.5) Die opening
– Fully discharge the oil pressure from the pump to retract the ram (202) and release the crimped
connector.
C
HECK
THAT
THE
RAM
IS
COMPLETELY
RETRACTED
BEFORE
DISCONNECTING
THE
HOSE
FROM
THE
HEAD
.