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6

2.4) Installation procedure for AR261, AR265, AR26116, AR26516 rail web electrical 
 connections

Drill rail web or, 

if already drilled, use a suitable reamer to clean the hole 

(Fig. 1).

Check the size of the hole with the 

CAL 22.23 

“GO/NO GO” gauge (Fig. 2a):  

 

- The hole size is correct 

only if the green part enters the hole. 

-

 If the red part enters, the hole is too large

, in this case 

      it is necessary to drill a new hole. 
 

Using the same gauge, check the rail thickness (Fig. 2b): 

 

- If the yellow band protrudes, use the 

AR 265...

 series.

 

- If the yellow band does not protrude, use the 

AR 261...

 series.

Insert the 

AR2...-1 

copper bush into the rail web hole and position the

 AR2...-2

 copper washer on 

 

the opposite web side (Fig. 

3

).

Ensure that the ram in the head is fully retracted and then fi rmly screw and tighten the stem of the 

 

plunger onto the tool head (Fig. 4).

  Introduce the stem of the plunger into the 

AR2...-2 

copper washer and tighten the insert of the plunger 

OG... 

onto the stem (Fig. 

5

) using the recess in the gauge 

CAL22.23.

  Plungers OG13.2T and OG16.2T are composed of 2 
 

separate items: insert and stem.

 

To rapidly execute subsequent extrusion operations, 

 

it is suffi

  cient to unscrew the insert, leaving the stem 

 

fi rmly screwed onto the head.

Operate the moveable handle of the tool (Fig. 6) to pull the plunger

OG... completely 

through the 

 

bush and extrude the bush onto the surface of the hole.

 

At the end of the operation, press the pressure release lever (20) to retract the ram (01).

  The bush will also extrude itself around the opposite side of the rail web (Fig. 7).

2.5) Conductor assembly 

–  

Crimp the two lugs onto the conductors. 

– 

Assemble all pieces as shown in Fig. 8.

– 

Fit the self-locking nut (Fig. 9) and tighten to the torque setting indicated.

FIG. 2a

NO

YES

FIG. 1

FIG. 2b

insert                 stem

yellow band

red part

green part

Содержание HTEPE.DET12

Страница 1: ...1 HYDRAULIC TOOL HTEPE DET12 HTEPE DET16 ENGLISH OPERATION AND MAINTENANCE MANUAL 19 M 069 E ...

Страница 2: ...2 WARNINGS Beforeusingthetool carefullyreadtheinstructionsinthismanual When operating the tool keep hands away from the danger zone Always wear safety gloves when operating 2 1 1 2 3 3 TG0350 ...

Страница 3: ...mm Dimensions pump body length 285 mm width 130 mm Dimensions head length RHTEPE S 116 mm length RHTEPE S16 133 mm width 67 5 mm diameter 48 mm Weight 3 8 kg Recommended oil TOTAL DIEKAN 1640 or equivalent Safety the tool is provided with a maximum pressure valve 2 1 Setting Connect the male coupler of the head to the female coupler on the tool hose ensure that the couplers are securely fitted Befo...

Страница 4: ...Introduce the stem of the plunger into the AR 1 copper bush from the unflanged side and screw and tighten the insert of the plunger OG onto the stem Fig 5 using the recess in the gauge CAL22 23 Plungers OG13 2T and OG16 2T are composed of 2 separate items insert and stem To rapidly execute subsequent extrusion operations it issufficienttounscrewtheinsert leavingthestemfirmly screwed onto the head Oper...

Страница 5: ...5 FIG 5 FIG 4 FIG 6 FIG 3 FIG 7 FIG 8 FIG 9 copper bush screw self locking nut cable lug washer copper bush stem insert ...

Страница 6: ...en the stem of the plunger onto the tool head Fig 4 IntroducethestemoftheplungerintotheAR2 2copperwasherandtightentheinsertoftheplunger OG onto the stem Fig 5 using the recess in the gauge CAL22 23 Plungers OG13 2T and OG16 2T are composed of 2 separate items insert and stem To rapidly execute subsequent extrusion operations it is sufficient to unscrew the insert leaving the stem firmly screwed onto ...

Страница 7: ...7 FIG 5 FIG 4 FIG 6 FIG 3 FIG 7 FIG 9 FIG 9 FIG 8 copper washer copper bush bolt self locking nut lug washer copper washer copper bush washer stem insert ...

Страница 8: ...erator Asaresulttheirlifespanislimited In order to ensure safe use of their units Cembre recommends replacing the hose within 10 years from the date printed on the fittings Before using the pump always check the integrity of the flexible hose and the quick couplers making sure there are no abrasions cuts deformations or swellings 3 3 Storage When not in use the tool and accessoires should be stored ...

Страница 9: ...egislation 26 25 18 03 19 39 20 c Remove reservoir cap 03 d Operate moveable handle 26 several times in order to advance the ram 01 e Press the pressure release lever 20 to retract the ram discharge oil pressure from the circuit and return all oil to the reservoir f Repeat points d e five times to ensure all air bubbles in the hydraulic circuit are purged into the reservoir g If the oil level is lo...

Страница 10: ...ION 1 6520280 06 SPRING 1 6600100 07 BALL POSITIONING DOWEL 1 6641020 08 M6 WASHER 1 6520160 09 SUCTION SPRING 1 6520200 10 SPRING 1 6340590 11 PIN 1 6560262 12 MOVEABLE HANDLE PIN 2 6380200 13 HANDLE GRIP 1 6520520 11 SPRING 1 6600020 15 SPRING LOADED PIN 1 6800020 16 PRESSURE TESTING CAP 1 6090060 17 HANDLE LATCH 1 6720050 18 RESERVOIR 1 6160070 19 BODY 1 Code N Item DESCRIPTION Qty 6440085 20 P...

Страница 11: ...11 FIG 10 LONGITUDINAL SECTION 05 36 23 21 31 33 11 10 39 19 32 25 18 03 09 38 08 24 22 01 26 13 17 12 29 04 30 39 07 14 16 34 27 37 02 06 15 20 35 ...

Страница 12: ...Qty 6060120 01 Q14 MS COUPLER 1 6040240 02 BACK UP RING 1 6840070 03 CUP 1 6360320 04 O RING 1 6340060 05 M 6x6 GRUB SCREW 1 6232337 06 TG 0537 METAL LABEL 1 6232247 07 TG 0447 METAL LABEL 1 6650118 08 ø 2 5x3 5 RIVET 2 6620225 09 RAM 1 6900670 10 SCREW 2 6360268 11 O RING 1 6232001 12 TG 0350 WARNING LABEL 1 6120171 13 CYLINDER 1 6520430 14 RAM RETURN SPRING 1 6641038 15 RHTEPE S16 WASHER 1 66410...

Страница 13: ...13 FIG 11 LONGITUDINAL SECTION RHTEPE S12 RHTEPE S16 04 03 02 16 14 13 12 11 05 07 08 09 10 01 17 05 06 08 09 10 01 17 04 03 02 15 14 13 12 11 ...

Страница 14: ... the necessary instructions on how to dispatch the tool to our nearest service Centre if possible attach a copy of theTest Certificate supplied by Cembre together with the tool or fill in and attach the form available in the ASSISTANCE section of the Cembre website 7 RETURN TO Cembre FOR OVERHAUL NOTES ...

Страница 15: ...15 NOTES ...

Страница 16: ...6 y 8 28850 Torrejón de Ardoz Madrid España Teléfono 91 4852580 Telefax 91 4852581 E mail comercial cembre es www cembre es Cembre GmbH Heidemannstraße 166 80939 München Deutschland Telefon 089 3580676 Telefax 089 35806777 E mail sales cembre de www cembre de Cembre Inc Raritan Center Business Park 181 Fieldcrest Avenue Edison New Jersey 08837 USA Tel 732 225 7415 Fax 732 225 7414 E mail sales US ...

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