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14.0 TYRE CLASSIFICATION

14.1 Standard wheels

A “standard wheel” is a car wheel with steel or alloy rim, with center hole, drop centre close to the external border of the

rim and a standard tyre (not RUN-FLAT nor LowProfile).

14.2 Low-profiled tyres (UHP) wheels

Low profile tyres (UHP) are those in which the height (H) and the width (C) have a ratio lower than 0.5 (i.e. low profile

series 45 stands for a ratio of H/C = 0.45).

For tyres to be considered as low profile (UHP), they must also have a maximum speed code of equal to and/or higher

than V.

Maximum speed codes

Q= to 160 km/h

R= to 170 km/h

S= to 180 km/h

T= to 190 km/h

14.3 RUN-FLAT tyres wheels

RUN-FLAT tyres are those which allow to continue to drive the vehicle for a preset number of miles and at a preset

speed, even if they have no internal pressure. These parameters change from one manufacturer to another.

The market currently offers 2 different types of RUN-FLAT tyres:

- Those with reinforced sidewall (self-supporting) where, thanks to a different mix and a reinforced structure, the shoulder

of the tyre can bear the weight of the vehicle even when the internal pressure of the tyre is zero.

- Those with internal support which have a ring inside the rim that bears the sidewall of the tyre when there is no pressure

inside it. The internal support may be made of plastic (Pax-Sistem) or of metal (Support-Ring).

All the tyres which do not correspond to the above mentioned descriptions have to be considered as “standard tyres”.

This Tyre-Changer is able to handle all types of wheels with “standard” tyres, LowProfile (UHP) and RUN-FLAT tyres

with reinforced side.

RUN-FLAT tyres with internal support (PAX System or Support-Ring type) mounting/demounting procedures need spe-

cial accessories to be used according precise dedicated instructions.

The mounting and demounting procedure is similar with “standard” tyre, LowProfile tyre (UHP) tyre or RUN-FLAT tyre

with reinforced side (self-supporting).

The bead-breaking procedure should be operated by shovel-blade bead-breaker with “standard” wheels – in order to

save time – while the rollers bead-breaking unit has to be used for all LowProfile (UHP) and RUN-FLAT tyres.

It is compulsory to follow the demounting/mounting instructions carefully, in order to avoid

tyre damages and the consequent risks for the vehicle and the passengers safety.

U= to 200 km/h

H= to 210 km/h

V= to 240 km/h

W= to 270 km/h

ZR= > 240 km/h

ZR(Y)= > 300 km/h

15.0 WDK RULES

WDK is a German certified body charged with the evaluation of tyre-changers functioning and their capability to perform

good and safe operations on RUN-FLAT and UHP tyres correctly, to avoid permanent and potentially dangerous dama-

ges to tyres.

In order to perform a correct demounting and mounting process, the following premises are strictly compulsory:

1. Guidelines knowledge - WDK literature provides all necessary guidelines for all tyre brands and models, including all

theoretical and practical instructions to avoid any possible damage to tyre, rim and pressure sensor.

2. Certified tyre-changer - This Tyre-Changer is WDK certified and fulfils all WDK requirements.

3. Qualified operator – The specific technical courses provide the operators with the necessary WDK guidelines and

service instructions. Dedicated WDK official courses are available to get the WDK diploma, when necessary.

Содержание MATIC 750

Страница 1: ...Original Instructions Ed 10 13 Cod 3019988 Operation Instructions English MATIC 750...

Страница 2: ...statement refers to meets the following directive Passenger Car Tyre Changer 2002 96 CE e 2003 108 CE RAEE Raccolta differenziata Mandello del Lario 14 06 12 Remarks for all the machines appliances d...

Страница 3: ...ES 13 16 0 POSITIONING AND CENTERING ONTO CENTER PLATE 14 17 0 WHEEL LOCKING 15 17 1_Pneumatic locking 15 18 0 BEAD LOOSENING 16 18 1_Upperbead 16 18 2_Lower bead 17 19 0 DEMOUNTING LOWER BEAD ON SPEC...

Страница 4: ...anufacturer data Please check the Declarations of Conformity at page 2 of this Manual and Tyre Changer Data Plate 1 3 Data plate This Manual is part of this Tyre Changer Use equipment only as describe...

Страница 5: ...Bead Breaking units Rollers BB cylinders power at 10 bar 11770 N 1200 kg Rollers BB maximum span 670 mm 26 Bead pressing cylinder power at 10bar 4218 N 430 kg Layout details Minimum overall dimensions...

Страница 6: ...ALS PLACEMENT Cod 3005411 Cod 3033101 Cod 3035727 Cod 3036268 ATTENZIONE Replace any warning label immediately in case of damage or loss Do not operate the Tyre Changer in case of warning labels lack...

Страница 7: ...of using the machine shall not be under the influence of drugs alcohol or other substances which could compromise their physical and mental work capabilities For greater safety operators shall wear h...

Страница 8: ...eps Keep packing elements away from children All packing elements must be stored in the proper stocking areas Note All the most delicate surfaces of the Tyre Changer are coated by a special rust proof...

Страница 9: ...by machine s data label The pneumatic network of the installation area must be provided with min 8 bar working pressure outlet Connect the machine to the pneumatic network by means of the air fitting...

Страница 10: ...units Wheel positioning device optional cod 9237720 Inflating unit with pres sure gauge and pneu matic locking Center plate Roller bead loose ning control unit Leverless mouinting de mounting system...

Страница 11: ...n 8 Bead loosener forward movement button 9 Bead loosener back movement button 10 Upper bead loosening roller lifting button 11 Upper bead loosening roller lowering button 12 Lower bead loosening roll...

Страница 12: ...65 R 15 91H TL A 205 width of the tyre the distance between tyre sides expressed in millimetres B 65 ratio percentage between the height of the section and its width C R type of tyre R radial D 15 key...

Страница 13: ...wProfile UHP and RUN FLAT tyres with reinforced side RUN FLAT tyres with internal support PAX System or Support Ring type mounting demounting procedures need spe cial accessories to be used according...

Страница 14: ...sitioning device rim back facing the Tyre Changer Press the control pedal ref 3 to lift the wheel positioning device Once the wheel is over the centre plate align the wheel central hole to the centre...

Страница 15: ...ut so that it moves up to the cones and continue tightening so that the wheel is pushed firmly on the flange of the spindle Make sure that rim is perfectly locked onto the cente plate before starting...

Страница 16: ...proper tool paying attention not to damage the rim Before starting any operation please check the eventual presence of a pressure sensor In positive case it is prefe rable to check its efficiency by a...

Страница 17: ...control of the lower bead loosening please refer to the dedicated mirror fitted onto the Tyre Changer main frame 18 2 Lower bead Avoid contacts between the lubricating paste and the valve sensor if an...

Страница 18: ...necessary to position the wheel onto the Tyre Changer again to bead break and lubricate the rim and the tyre spinning the tyre around the rim to a proper position Both upper and lower rollers make th...

Страница 19: ...s perfectly hooked lift the mounting tool by raising lever ref 20 to pull out the bead To make the lifting easier set the tyre pressing unit at 6 o clock position and press the tyre side fig 6 Get a f...

Страница 20: ...mounting arm away push the rollers bead breaking unit away and pull out the tyre Check the status of the pressure sensor if any and replace it if necessary 1 2 3 4 Once the manual demounting is finis...

Страница 21: ...d until 8 o clock position while rotating to complete the lower bead mounting 22 2 Upper bead mounting Keep the mounting arm and the mount demount head at working position then put the tyre bead on th...

Страница 22: ...head and under the demounting claw on the right side of the head Start spinning the wheel paying attention to the bead not going between the rim edge and the bead loosening roller While spinning when...

Страница 23: ...he rim and tyre are sufficiently lubricated lubricate if necessary Press and release the inflation pedal ref 4 continuously checking the pressure on the gauge frequently until the tyre bead fits compl...

Страница 24: ...el rims marked with Rubber protection for alloy rims marked with Rubber protection for alloy convex rims marked with Plastic lever To be used during tyre demounting according to WDK rules Plastic prot...

Страница 25: ...out centre holes BMW rims Art 455 08 Centering cones adaptor kit for light truck rims locking centre hole 120 to 190 mm Art 458 08 Centering cones adaptor kit for light truck rims locking centre hole...

Страница 26: ...26 9237720 Wheel positioning device Art 735 12 Tubeless tyres inflating device...

Страница 27: ...OIL IS POLLUTANT DO NOT THROW AWAY OUTDOORS OR POUR ON THE GROUND 26 0 RE POSITIONING To re position the Tyre Changer in a new workplace secure the moving parts i e the bead pressing arms etc disconn...

Страница 28: ...n the screw on the top of the cup by a screwdriver On periodical basis check the oil level which has to keep between MIN and MAX refs If necessary unscrew the cup and top up by adding oil for pneumati...

Страница 29: ...r defec tive 2 Micro switch cable unplugged 3 Motor damaged 4 Motor cables unplugged 1 Replace micro switch 2 Check and connect micro switch cable 3 Replace motor 4 Check and connect motor cables Chuc...

Страница 30: ...ic supply missing 2 Bead loosening cylinder valve broken 3 Mufflers obstructed 4 Bead loosening cylinder seal broken 1 Check line pressure 2 Replace cylinder valve 3 Clean or replace mufflers 4 Replac...

Страница 31: ...O MARRONE SCATOLA MOTORE S1 S2 S3 PEDALIERA 12V MARRONE NERO BLU INTERRUTTORE FUNZIONE S1 S2 S3 AZIONAMENTO 32 0 WIRING DIAGRAMS Motoinverter wiring diagrams Two speed clockwise 1 speed anticlockwise...

Страница 32: ...e traslaz DX stallonatore Valvola abilitazione over corsa stallonatore Cilindro traslazione verticale stallonatore superiore Valvola traslazione verticale stallonatore superiore Valvola abilitazione d...

Страница 33: ...carrello stallonatore Pulsante di sgonfiaggio Cilindro press arm Valvola press arm Valvola bloccaggio pneumatico Valvola scarico rapido 1 2 3 Cilindro bloccaggio pneumatico OPZIONALE 04 14 04 15 Remo...

Страница 34: ...the machine The user must carry out both cleaning and greasing operations according to the instructions given in this manual Any operation concerning the replacement of parts is strictly reserved to a...

Страница 35: ...35 Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes Date Signature Intervention Replacements Notes...

Страница 36: ......

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