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CEA MATRIX 4000 AC/DC R, Руководство оператора

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Pos.

Cod.

Descrizione

Description

11

352430

Coperchio pannello frontale

Front panel cover

12

438700

Manopola interruttore di linea

Supply switch knob

13

352425

Pannello posteriore

Rear panel

14

485040

Tubo gas

Gas tube

15

419049

Presa pannello 9 poli

9 Pin panel plug

16

235999

Cavo linea

Mains cable

17

427876

Pressacavo con ghiera

Cable clamp with lock ring

Содержание MATRIX 4000 AC/DC R

Страница 1: ...EN 09 2017 SN JI xxxxxx MATRIX AC DC AC DC R 4000 5000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 20...

Страница 2: ...C Innovative spot welding device to achieve precise and safe joining with a minimal thermal input Multi coldTACK function grants cold spot ting in a rapid sequence thus further widening the benefits o...

Страница 3: ...the packaging The system essentially consists of MATRIX AC DC or AC DC R weld unit Separately Welding TIG torches optional Ground cable complete with rapid coupling optional Coolant unit for welding...

Страница 4: ...y the following levels Protection level IP 23 S indicates that the equipment can be used both indoors and outdoors Use class S means that the equipment can be used in con ditions subject to heightened...

Страница 5: ...r end of this cable see the di agramin the RoboMAT 1 robotic interface manual TIG welding In the TIG process welding is achieved by melting the two metal pieces to be joined with the possible addition...

Страница 6: ...the torch back in its normal posi tion Fig F 3 IMPORTANT The high frequency switches off auto matically after switching on PART TO BE WELDED The part to be welded must always be connected to ground i...

Страница 7: ...the system from the supply SPARE PARTS Original spare parts have been specially designed for our equipment The use of non original spare parts may cause variations in performance or reduce the forese...

Страница 8: ...not possible to memorize or open programmes when the remote controls are connected except for the torch with UP DOWN commands If a remote control is connected followed by self acknowledge ment proced...

Страница 9: ...h increased risk of electroshock Product suitable for free circulation in the Euro pean Community Danger High voltage Grounding Positive pole snap in connector Negative pole snap in connector Connecto...

Страница 10: ...Automation interface isolation board optional extra 37 Amplified signal board shunt 38 INVERTER control PCB 39 Shunt 40 Spark gap PCB 41 Interface PCB 42 AC side IGBT protection board 43 DC side IGBT...

Страница 11: ...11 2101WC13 B...

Страница 12: ...PCB 37 Shunt 38 Spark gap PCB 39 Interface PCB 40 Digital interface PCB 41 Automation interface isolation board optional extra 42 AC side protection board 43 DC side protection board 44 Relay PCB 45...

Страница 13: ...13 2101WC14 B...

Страница 14: ...parts list READ CAREFULLY MATRIX AC DC AC DC R 4000 5000 CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX...

Страница 15: ...anopola senza indice Knob without index 3 447866A Tastiera a membrana Membrane keyboard 4 352420 Pannello frontale Front panel 5 403617 Attacco rapido Quick connection 6 467087 Adesivo frontale attacc...

Страница 16: ...le Front panel cover 12 438700 Manopola interruttore di linea Supply switch knob 13 352425 Pannello posteriore Rear panel 14 485040 Tubo gas Gas tube 15 419049 Presa pannello 9 poli 9 Pin panel plug 1...

Страница 17: ...rimario Thermostat on primary heatsink 24 486380 Motore ventilatore Fan motor 25 418781 Condensatore 4700pF 1500V 4700pF 1500V Capacitor 26 286030 IGBT primario Primary IGBT 27 418782 Condensatore 1 F...

Страница 18: ...er secondary resistor 42 481574 Trasformatore HF HF transformer 43 427682 Filtro protezione HF HF Filter 44 418877 Condensatore EMC EMC Capacitor 45 478848 Termostato su dissipatore secondario Thermos...

Страница 19: ...erter control PCB 60 376930 Filtro torcia ed accessori Torch filter and accessories 61 377187 Scheda segnale amplificato shunt Amplified shunt signal PCB 62 376773 Scheda stabilizzatrice arco di salda...

Страница 20: ...tale Front panel 5 403619 Attacco rapido Quick connection 6 467087 Adesivo frontale attacco rapido Quick connection front sticker 7 419050 Connettore comando a distanza Remote control socket 8 403635...

Страница 21: ...12 438700 Manopola interruttore di linea Mains switch knob 13 352425 Pannello posteriore Rear panel 14 485040 Tubo gas Gas tube 15 419049 Presa pannello 9 poli 9 Pin panel plug 16 235944 Cavo linea Ma...

Страница 22: ...1000V 25 F 1000V Capacitor 26 423242 Diodo primario di snubber Snubber primary diode 27 478787 Termostato circuito primario Primary circuit thermostat 28 286030 IGBT primario Primary IGBT 29 481948 T...

Страница 23: ...7071 Resistore 120ohm 50W 120ohm 50W Resistor 43 376782 Scheda protezioni lato AC AC side protections PCB 44 481574 Trasformatore HF HF transformer 45 418877 Condensatore EMC EMC Capacitor 46 286029 M...

Страница 24: ...77084 Scheda controllo inverter Inverter control PCB 57 376930 Filtro torcia ed accessori Torch filter and accessories 58 376773 Scheda stabilizzatrice arco di saldatura Welding arc stabilizer PCB 59...

Страница 25: ...ati posta sull impianto 4 Il numero di matricola ESEMPIO N 2 pezzi codice n 352420 per l impianto MATRIX 4000 AC DC 400 V 50 60 Hz Matricola n EN Ordering spare parts To ask for spare parts clearly st...

Страница 26: ...ator s manual READ CAREFULLY CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 Lecco Italy Tel 39 0341 22322 Fax 39 0341 422646 Cas Post P O BOX 205 E mail cea ceaweld com we...

Страница 27: ...on is pushed the welding machine switches to select the welding process indicated by the LED that stays lit in the following order L1 TIG AC with HF ignition L2 TIG DC with HF ignition L3 TIG DC with...

Страница 28: ...elding parameters ac cording to which LED is switched on and the value shown on the DISPLAY which is necessary for the machine to work correctly SAVE MEM Used to save the parameters for the welding pr...

Страница 29: ...he operator can decide to TIG weld without using any pulsation mode If this is the case the 2 LEDs are switched off WELDING PARAMETERS Each time the button is pushed the welding machine selects the ne...

Страница 30: ...the VERSION of the software installed WAVE ON FAST ULTRA FAST SLOW SYN PULSE CYCLE HOT START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib T1 D Electrode welding MMA 1 Start the welding machine by turning the...

Страница 31: ...peak current for pre setting and welding 4000 AC DC 5000 AC DC TIG AC DYNAMIC TIG 5 400 A 5 500 A I A t s L23 SPEED TIG Mixed wave excellent penetration with high welding speed and low electrode cons...

Страница 32: ...T START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib WAVE ON FAST ULTRA FAST SLOW SYN PULSE E T4 D LED L28 flashing intermittently To exit simply push the BALANCING and FREQUENCY T4 key again BALANCING LED off...

Страница 33: ...t high frequency T7 L2 L3 WARNING The Lift ignition current is created by pushing the torch button only after having touched the workpiece with the electrode 3 ELECTRODE DIAMETER SELECTION Select the...

Страница 34: ...ENCODER knob E to set the SPOT WELDING time required 0 01 10 0 sec CYCLE HOT START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib WAVE ON FAST ULTRA FAST SLOW SYN PULSE E T9 T10 D 6 By pushing the WELDING PARAME...

Страница 35: ...vated L13 SLOPE UP duration 0 0 5 0 sec L11 PRINCIPAL welding CURRENT I1 4000 AC DC 5000 AC DC TIG DC 5 400 A 5 500 A TIG AC DYNAMIC TIG SPEED TIG COLD TIG SOFT TIG 5 400 A 5 400 A 5 231 A 5 283 A 5 5...

Страница 36: ...8 PEAK CURRENT Ip 4000 AC DC 5000 AC DC 5 400 A 5 500 A L21 PULSATION FREQUENCY f 4000 AC DC 5000 AC DC FAST 0 5 500 Hz To exit the setting phase hold the WELDING PARAMETERS SE LECTION key T10 down fo...

Страница 37: ...ey T9 until the CYCLE weld ing mode is active CYCLE LED on Press the WELDING PARAMETERS SELECTION Key T10 a number of times to set the following in addition to the WELDING PARAMETERS defined as being...

Страница 38: ...ULSE CYCLE f I1 Ip Ib L11 L17 L19 T10 L19 L11 1st LEVEL PEAK CURRENT I1p 4000 AC DC 5000 AC DC 30 400 A 37 500 A WARNING When the SYN PULSE function is active the 1st level PEAK CURRENT I1p is regulat...

Страница 39: ...and the 2 STROKES welding mode are used To exit the setting phase hold the WELDING PARAMETERS SE LECTION key T10 down for about 1 second WARNING These WELDING PARAMETERS are only to be acti vated by q...

Страница 40: ...D and or MANUAL welding PROGRAMMED WELDING When the WELDING PROGRAM has been saved the operator can weld using only pre set values as they cannot edit any type of parameter function To edit switch to...

Страница 41: ...itions WAVE ON FAST ULTRA FAST SLOW SYN CYCLE HOT START ARC FORCE I2 PULSE CYCLE f I1 Ip Ib PULSE D The equipment is protected against problems and if any arise the DISPLAY shows fixed or flashing err...

Страница 42: ...CEA COSTRUZIONI ELETTROMECCANICHE ANNETTONI S p A C so E Filiberto 27 23900 LECCO ITALY Cas Post P O BOX 205 Tel 39 0341 22322 Fax 39 0341 422646 cea ceaweld com www ceaweld com ISO 9001 2008...

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