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CDL Sugaring Equipment

DAILY MEMBRANE CLEANING

•  Rinse the sugar water out of the equipment using 5 gallons of permeate and recover it in 

the sap tank.

•  Complete the rinse by draining with 5 gallons of permeate.
•  Using a 5-gallon bucket of permeate at 80 °F, add 1/4 cup of Super Flow Green membrane 

cleaner.

•  Place the suction tube 

(yellow 

 )

, permeate tube 

(blue 

 )

, and concentrate tube 

(red 

 )

 

into the wash solution bucket.

•  Open the concentrate control valve.
•  Run the equipment in a closed loop into the wash solution bucket for 30 minutes.
•  Once the wash is finished, flush the solution to drain.
•  Repeat the wash if the wash solution is coloured or cloudy.
•  Rinse the equipment with no less than 10 to 15 gallons of clean permeate

PROTECT FROM FREEZING

•  Protect the equipment from freezing during temporary storage.
•  If the equipment must remain in a cold place, remove the filters and drain the equipment 

properly. Reinstall filter housing and run the pump dry for a few minutes. This will partially 
remove water from the system and prevent frost damage to the pumps and other parts.

•  Make sure there is no water remaining in the equipment and lines.
•  The equipment may need to be thawed with warm water when it’s ready to be used again.
•  Make sure that all pumps are ice-free before using the equipment. Small pieces of ice may 

damage the pumps. Thaw the pumps with a hair dryer or by pouring warm water over them.

IMPORTANT NOTES

•  It is always best to keep the equipment in an area that is above freezing temperature.
•  If the equipment is moved through freezing weather, make sure it is drained properly before 

exposing it to cold temperature.

Содержание 81008

Страница 1: ...OWNER S MANUAL NANO RO REVERSE OSMOSIS SYSTEM Version 1 0 06 11 2020 All rights reserved CDL Maple Sugaring Equipment ...

Страница 2: ...2 CDL Sugaring Equipment ...

Страница 3: ...CATIONS 8 FITTINGS 9 FLOW DIAGRAM 10 RINSE 12 WASH 13 DRAIN 14 CONCENTRATION 1 PASS 15 CONCENTRATION BATCH 16 HOW TO REPLACE FILTRATION CARTRIDGES 17 HOW TO INSTALL MEMBRANES 17 DAILY MEMBRANE CLEANING 18 PROTECT FROM FREEZING 18 IMPORTANT NOTES 18 LONG TERM STORAGE PROCEDURE 19 WATER QUALITY GUIDELINES 20 WARRANTY 21 ...

Страница 4: ... by CDL 5 Please handle install and move the unit with care to avoid damaging the more delicate parts 6 Before beginning operation install the membranes and the 5 micron filters in their respective housings 7 Wash and rinse the system thoroughly before concentrating the sap see daily membranes cleaning page 18 8 During concentration do not exceed 100 psi for the 3 membrane system and 70 psi for th...

Страница 5: ...age 3 The 5 micron filter effectively removes sediment mold suspended matter and other substances from the water 3 8 yellow feed tube Stage 4 Reverse osmosis is applied using the 600 GPD RO membrane filter 3 and the 0 0001 μm RO membrane allowing only pure water molecules and dissolved oxygen to pass through Organic molecules such as sugar and good minerals are concentrated 3 8 red tube on the rec...

Страница 6: ... Line Strainer PP Filter 600 gal 66821001 Membrane Housing Wrench 600 GPD RO Membrane 660600 1 4 3 8 Tube Filter Housing Cap O ring Filter Housing Citric acid1 kg powder 66994 Organic membrane soap Superflow green 1 kg powder 662403 Cleaning products not included ...

Страница 7: ...ment PRODUCT DESIGN DESCRIPTION 1 800 gal 36 V Pump 2 Pressure Gauge 3 On Off Button 4 5 Micron PP Filter Housing DESCRIPTION 5 3213 Membrane Housing 6 Recirculation Pump 7 Flow Switch 8 Feed Port 1 1 2 6 8 7 2 3 4 8 5 4 5 ...

Страница 8: ...tridge Tool for pre filter housing Tool for membrane housing 12 3 8 suction tubing with strainer yellow 12 3 8 permeate tubing blue 12 1 4 concentrate tubing red Spare fitting kit Spare O ring kit 3x 600 GPD membrane 2x pre filter cartridge Tool for pre filter housing Tool for membrane housing 12 3 8 suction tubing with strainer yellow 12 3 8 permeate tubing blue 12 1 4 concentrate tubing red Spar...

Страница 9: ... 1 2 TUBE MIPT 664652 6 ADAPTATOR 1 4 X 1 8 TUBE FIPT 664653 7 VALVE 1 4 TUBE 664667 8 CAP 1 4 TUBE 664655 DESCRIPTION ITEM NUMBER 9 CAP 3 8 TUBE 664654 10 ELBOW 3 8 X 3 8 TUBE STEM 664659 11 ELBOW 1 4 X 1 4 TUBE STEM 664660 12 TEE 3 8 X 1 4 X 3 8 TUBE 664664 13 ADAPTATER 3 8 X 1 2 TUBE FIPT 664651 14 SPRING CHECK VALVE 3 8 TUBE 664663 15 MANOMETER 0 140 PSI 1 8 MIPT 664662 1 6 11 10 13 2 7 12 3 8...

Страница 10: ...ge 0 100 psi Filter Cartridge Suction Mesh Filter Membrane 1 Membrane 2 Concentrate Control Valve IN OUT IN OUT OUT OUT IN IN OUT OUT Concentrate 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube Permeate 3 8 Tube 1 4 Tube 3 8 Tube Flow diagram 2 membrane model ...

Страница 11: ...ne 1 Membrane 2 Membrane 3 Check valve Concentrate Control Valve IN OUT IN IN OUT OUT OUT OUT IN IN IN OUT OUT OUT Concentrate 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 3 8 Tube 1 4 Tube 3 8 Tube OUT IN PI Pressure Gauge 0 100 psi 3 8 Tube 3 8 Tube OUT 3 8 Tube Permeate Flow diagram 3 membrane model ...

Страница 12: ...n line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat ...

Страница 13: ...n line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat ...

Страница 14: ... Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal P...

Страница 15: ...on Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal...

Страница 16: ...nse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Perméat permeate Concentré Concentrate Sève Sap Valve controle de concentration Concentration valve control Drain Tuyau de suction Suction line Rincage Rinse 15 Gal Perméat Permeate Permeate...

Страница 17: ...the gasket is still in place 5 Make sure that the cartridge is centred in the housing Screw the housing into place HOW TO INSTALL MEMBRANES 1 Unscrew the cover from the housing 2 Remove the old membrane 3 Lightly lubricate all O rings and casing seals with silicone based food grade grease Insert the new membrane fully into the housing 4 Make sure the membrane seal is on the cover side 5 Screw the ...

Страница 18: ...rmeate PROTECT FROM FREEZING Protect the equipment from freezing during temporary storage If the equipment must remain in a cold place remove the filters and drain the equipment properly Reinstall filter housing and run the pump dry for a few minutes This will partially remove water from the system and prevent frost damage to the pumps and other parts Make sure there is no water remaining in the e...

Страница 19: ...is safe to use 3 Citric acid treatment Treating with citric acid helps dissolve minerals that may partially block membrane pores Following the washing procedure add 1 4 cup of citric acid to a 5 gallon bucket of 80 F permeate Run the equipment in a closed loop for 1 hour or more allow soaking overnight If the water is cloudy wash the system with CDL Super Flow Green then rinse 4 Storage solution Y...

Страница 20: ...water Chlorinated water must not be used to rinse or clean the membranes Special attention should be paid to possible contaminants such as iron manganese and silicates Clean water must meet the following specifications at all times Important note When possible RO permeate is always preferred for washing and rinsing membranes CONTAMINANT REQUIREMENT Iron 0 05ppm Manganese 0 02ppm Silicate 5ppm Alum...

Страница 21: ... Filters and membranes are not covered by this warranty Parts found to be defective are subject to inspection by CDL which will confirm or deny that said product is subject to a manufacturing defect If so the product will be replaced or repaired at CDL s sole discretion Transport costs and all other freight charges associated with replacing or repairing products shipped to CDL s factory must be pr...

Страница 22: ...22 CDL Sugaring Equipment NOTES ...

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