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CD Automation REVEX 1PH 120, Руководство пользователя

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60

REVEX 

1PH from 120A to 210A

 

User’s manual

16.1 Fuses Replacement

Open the cover and remove the screws, then replace it with the correct fuse, use the screws with a proper 
suggested torque indicated below: 

Type

Screw

Torque

Lb-in (N-m)

Screw

Torque

Lb-in (N-m)

120A

M6

44.2 (5.0)

+

M5

31 (3.5)

150-210A

M6

44.2 (5.0)

Содержание REVEX 1PH 120

Страница 1: ...ANUAL Rev 05 2021 010 M RX1 120 210 1PH from 120A to 210A CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

Страница 2: ......

Страница 3: ...y Standard EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Generic Emission standard EN60947 4 3 2014 Group 1 Class A emissions Generic Immunity standard EN60947 4 3 2014 Industrial Immunity SODDISFA I REQUISITI DELLA NORMA Specifica di sicurezza EN60947 1 2007 A1 2011 A2 2014 EN60947 4 3 2014 Specifica sulle emissioni EN60947 4 3 2014 gruppo 1 emissioni classe A Specifica sulle Immunità EN60947 4...

Страница 4: ...l Control Switches and equivalent to CSA C22 2 14 For more detail search for File E231578 on www ul com ESD Sensitive product use proper grounding and handling techniques when installing or servicing product Do not throw in trash use proper recycling techniques or consult manufacturer for proper disposal A NOTE marks a short message to alert you to an important detail A CAUTION safety alert appear...

Страница 5: ...ironment and application AVERTISSEMENT L indice de protection du régulateur de puissance est de IP20 lorsque les couvercles sont installés et fermés L appareil doit être installé dans une enceinte qui assure toute la protection supplémentaire nécessaire pour l environnement et l application WARNING Ground the power controller via the provided protective earth grounding terminal Verify ground is wi...

Страница 6: ...AUTION The thyristor units here described have been designed for use with sinusoidal networks with nominal frequency 50 60 Hz Any application with NON SINUSOIDAL distorted or disturbed networks could compromise the correct operation of the unit ATTENTION Les unités de thyristors décrites ici ont été conçues pour être utilisées avec des réseaux sinusoïdaux d une fréquence nominale de 50 à 60 Hz Tou...

Страница 7: ...horization RMA Customers wishing to return any items whether they are incorrectly supplied faulty or damaged in transit must first complete a Return Material Authorisation RMA form to obtain an RMA number from the Service Department A full repair service is available for customers Prior to submitting the RMA form and returning products customers are recommended to contact the technical support tea...

Страница 8: ...4 5 2 Order Code 15 Technical Specifications 16 6 1 General features 16 6 2 Input features 16 6 3 Output features power device 16 6 4 Fan Specification 16 6 5 Environmental installation conditions 17 6 6 Derating Curve 17 6 7 Calculating flow capacity of the fan 17 Installation 18 7 1 Dimensions and weight 19 7 2 Fixing holes 19 Wiring instructions 20 8 1 Terminal Positions 20 8 2 Control Terminal...

Страница 9: ...ftware General information 45 Firing type 52 11 1 Zero Crossing 52 11 2 Single Cycle 52 11 3 Burst Firing 52 11 4 Soft Start with Burst Firing 53 11 5 Phase Angle 53 11 6 Soft Start with Phase Angle 53 11 7 Delay Triggering with Burst Firing 54 11 8 Half Cycle 54 Heater bakeout function 55 12 1 Using Heater Bakeout 55 Control Mode feed back 56 Electronic boards 57 14 1 Supply the Electronic Board ...

Страница 10: ...roller range Provides wide range of options from simple single phase to complex three phase loads to 600V 100kA short circuit current rating SCCR Not reviewed by UL Enables greater protection in the event of a short circuit c UL 508 Listed PRELIMINARY to be tested Shortens project schedules agency testing and expenses Control modes contactor voltage current or power Satisfies a wide range of deman...

Страница 11: ...am and follow the instructions on the screen Run the software configurator and set the correct serial port number by menu setting serial com port number 2 To connect the unit at the PC it s necessary to use the micro USB 2 0 Modbus RTU cable USB connection need a driver to work properly you can find it from our site However the configuration software installer will install as default the correct d...

Страница 12: ...l Current of the load by a REVEX Display version Option code 0 5 6 7 9 A C F on Digit 12 using the frontal keypad Operator menu or Thyristor configurator software b REVEX NO Display version Option code 1 2 3 4 8 B D E on Digit 12 using Thyristor configurator software The Unit is ready to work The auxiliary voltage supply of the REVEX unit must be synchronized with load voltage power supply If the ...

Страница 13: ...I Nominal current of the load P Nominal power of the load Single phase wiring with inductive load V Nominal voltage phase to phase I Nominal current to the load P Nominal power to the load Open Delta wiring with resistive load V Nominal voltage of the load I Nominal current of the load P Nominal power of the load 4 I P V I P 3V I P Vcosφ V V V ...

Страница 14: ...ct has a fault please contact the dealer from which you purchased the product The identification label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered 5 with display Option code 0 5 6 7 9 A C F on digit 12 without display Option code 1 2 3 4 8 B D E on digit 12 ...

Страница 15: ... code Single Cycle No Soft Start C Linear Soft Starter S Half Cycle No Soft Start H Linear Soft Starter L Soft Start for short Infr Lamp I Burst Firing No Soft Start B Linear Soft Starter J Phase Angle No Soft Start P Linear Soft Starter E Delayed Triggering No Soft Start D Linear Soft Starter T Zero Crossing No Soft Start Z Linear Soft Starter R CONTROL MODE 11 description code Open Loop 0 Voltag...

Страница 16: ...otentiometer 10 kΩ min Logic input SSR Fast Enable 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3Hz Max duty cycle min 100 ms 6 3 Output features power device Current Nominal Voltage range Ue Repetitive peak reverse voltage Uimp Latching current Max peak one cycle Leakage current FUSE I2T value Suggested A2s at500V Frequency range Power loss Thyristor Fuse Isolation Voltage Ui A V 480V 600V mAeff 10 msec A mA...

Страница 17: ... used are for information only and is not a substitute for a proper thermal rating done by a qualified person 6 5 Environmental installation conditions Ambient temperature 0 40 C 32 104 F at nominal current Over 40 C 104 F use the derating curve max 50 C Storage temperature 25 C to 70 C 13 F to 158 F Installation place Don t install at direct sun light where there are conductive dust corrosive gas...

Страница 18: ...m distances inverticaland in horizontal as represented this area must be free from obstacle wire copper bar plastic channel When more unit has mounted inside the cabinet maintain the air circulation like represented in figure without obstacle for the air flow Is necessary to install a fan to have better air circulation as calculated previously 7 30 cm 20 cm 2 cm AIR FLOW IN V AIR FLOW OUT V FAN in...

Страница 19: ...REVEX 1PH from 120A to 210A User s manual 19 Size SR15 120 210A W mm 93 D mm 170 H mm 273 Weight kg 3 60 REVEX 1PH SR15 7 2 Fixing holes 7 1 Dimensions and weight W D H 5 5 5 5 71 H1 ...

Страница 20: ...per CU conductor only wire ranges AWG wire terminal type ZMVV terminal tightening torque in the table below Power cable torque suggested Type Connector Type Torque Lb in N m Wire Range mm AWG MAX Current Terminals Wire Terminals UL Listed ZMVV 120 Screw M6 70 8 8 0 35 2 150 Fork Spade Terminal Copper Tube Crimp Lug 150 180 210 Screw M8 141 6 16 0 50 0 70 00 90 000 250 Fork Spade Terminal Copper Tu...

Страница 21: ...EX 1PH from 120A to 210A User s manual 21 Suggested wiring mode connect the cables below not above Correct Not correct Maintain adequate distance to avoid obstructing the air flow See the figure on page 18 ...

Страница 22: ...g Setpoint 7 Output 10Vdc stabilized 1 mA MAX 8 Analog Input2 0 10Vdc 4 20mA Reference ext feed back 9 Slave Output 10 Not connected 11 RS485 A 12 RS485 B 13 0V GND 14 C Common contact alarm relay output 15 NC Normally Close contact alarm relay output Thermal or SC HB CL 16 NO Normally Open contact alarm relay output Thermal or SC HB CL 8 2 2 Terminal block M2 Terminal Description L1 Zero crossing...

Страница 23: ...oltage supply 2 Feed the auxiliary supply 3 Close the Enable contact to start with the regulation Function Thermal SC HB 14 16 15 M1 SLAVE OUT 13 9 10 L1 L1 T1 L2 N MICRO USB 2 0 3 4 M3 M1 M2 SYNC Analog Inp 1 Analog SetPoint Analog Inp 2 Reference Ext FeedBack TO LOAD Analog Input 1 Analog Input 2 Auxiliary Voltage 24Vdc Fuse 1A Max Branch Circuit Protection Indicative connection diagrams Refer t...

Страница 24: ...manual 8 3 1 SSR Control Input schematic For SSR input use follow the schematic below and configure Digital Input 1 as Fast Enable 7 1 2 4 3 5 6 Analog Input 1 SSR INPUT SSR Input 4 30Vdc 5mA Max ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms ...

Страница 25: ...The Fuse must be branch circuit protection Relay Thermal or SC HB SLAVE OUT 13141516 AUX SYNC L1 L2 N L1 L2 N A B RS 485 24Vdc BRANCH CIRCUIT PROTECTION Fuse 1A Max Analog Inp 2 0 10VDC 4 20mA Reference Ext FeedBack Analog Inp 1 0 10VDC 4 20mA ANALOG SET POINT Warning ItisnotpossibletoremovetheM3connectorwhentheunitispowered Remove the AUX 24Vdc power supply before extracting the M3 connector Extr...

Страница 26: ...S Alarms Output Power Average On the home page the keys are used as follows Press to Function Scroll through the parameters on the home page Local Remote Switch between local and remote set point for power demand Up Increment power demand set point when set to local Down Decrement power demand set point when set to local Press and hold for about two seconds to access the menus To view the status p...

Страница 27: ...easured values and basic settings including current voltage and set point Setup 2 Configure the power controller for the load Adv Setup 10 Configure the operation and performance of the power controller in the application Hardware 5 Configure the functions of the analog and digital inputs and outputs and the re transmission parameters Comm 3 Configure field bus communicating parameters Monitoring ...

Страница 28: ...mit feature only single phase if available SHRT Short Circuit on SCR SCR Temp Thermal Switch over temperature If you have the version without display all the functions shown on the display can be viewed via the configurator 1 Local Remote Flashing Power output set locally or via communications Off Power output set remotely via analog input 2 Enable On Output enabled Off Output disabled 3 Communica...

Страница 29: ...eter Operator Setup Advanced Setup Hardware Communication Monitoring Set Point Out Scale Firing Type Analog in 1 Port 1 Baud Dig in 1 Volts Out I Limit SP Min Cycle Analog in 2 Port 1 Addr Dig in 2 Current Nom Line V Soft Start An2 Funct Port 2 Baud Enable Power Nominal I Start Ramp DI1 Functn Watchdog SP Source Volts In Soft Start Delay DI2 Functn WD Reset Analog In1 Frequency SP Select Cycle Tim...

Страница 30: ...ates the average RMS voltage input 0 to 65535 V 47 Read Only Frequency Indicates frequency of the power input 0 to 655 35 Hz 9 Read Only Pwr Factor Indicates power factor of the output power 0 to 1000 102 Read Only Load Ω Indicates the resistance of the load 0 to 655 35 Ω 46 Read Only I Limit SP Indicates the maximum percent ofthe nominal current that the power control allows This parameter indica...

Страница 31: ... Range Unit Modbus Address Par Type I Limit SP Set the maximum percent of the nominalcurrent that the powercontrol allows This parameter indicates RMS current by default When parameter 52 is set to 1 this parameter indicates peak current 100 0 to 100 0 17 Read Write Nom Line V Set the nominal value for the line voltage input 220V 0 to 1023 V 37 Read Write Nominal I Set the nominal load current Max...

Страница 32: ...it Modbus Address Par Type Min Cycles Set the minimum number of On cycles and off cycles for burst firing 8 0 to 999 9 n 20 Read Write Soft Start Set the duration of the soft start in increment of 100mSec The power controller ramps set to point changes over the time set here For more information see Firing type page Soft Start with Burst Firing and Soft Start with Phase Angle 100 10 sec 0 to 255 0...

Страница 33: ... for a given deviation 10 0 to 255 26 Read Write Ti Power Set how aggressively the integral part of the control algorithm acts A larger settings yields a larger adjustment for a given deviation over a given time 50 0 to 255 27 Read Write Pb Current Set the gain for the current loop A largervalue yields a larger adjustment for a given deviation 10 0 to 255 63 Read Write Ti Current Set how aggressiv...

Страница 34: ...t a delay between when the resistance drops below the value set for a heater break sensitivity and when the heater break alarm is indicated This set increments of 50mSec 50 2 5 sec 0 to 255 0 to 12 75 sec 28 Read Write Htr Bake Enable or disable the heater bakeout feature 0 140 Read Write Option Value Off 0 On 1 DEFAULT Off 0 ...

Страница 35: ...or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type Analog In 2 Choose the type of signal to be measured by analog input 2 1 105 Read Write Option Description Value 0 10V 0 to 10 Vdc or 10 000Ω 1 4 20mA 4 to 20 mAdc 2 0 20mA 0 to 20 mAdc 3 DEFAULT 0 10V 1 Parameter Name Description Default Modbus Address Par Type An2 F...

Страница 36: ...x ON 4Vdc OFF 1Vdc 3HZ Max on time min 100 ms When the Fast Enable input is enabled Phase Angle firing is automatically selected Parameter Name Description Default Modbus Address Par Type DI2 Functn Choose how the signal detected by digital input 2 is used 0 33 Read Write Option Description Value Enable Enable power output 0 V Feedback Use voltage feed back when on 2 Local Rmt Local when on Remote...

Страница 37: ...tion 1 34 Read Write Option Description Bit Heater Break Heater Break 0 Short Circuit Short circuit 1 Current Limit Current Limit 2 Therm SCR is over temperature 3 Communication Communication watchdog error 4 DEFAULT None Alarm Bitwise is allowed Parameter Name Description Default Modbus Address Par Type IL SP Src Choose how the current limit is set 16 14 bit 4 Read Write Option Description Value ...

Страница 38: ...bus Address Par Type Port 1 Addr Set the address for the primary serial port 1 0 to 255 31 Read Write Port 2 Baud Choose the baud rate for the primary serial port 2 45 Read Write Option Value 9600 0 19 2K 1 38 4K 2 115 2K 3 DEFAULT 38 4K 2 Parameter Name Description Default Modbus Address Par Type Watchdog Enable or disable the watchdog on the primary serial port 0 142 Read Write Option Value Off ...

Страница 39: ...alue Off 0 On 1 Parameter Name Description Modbus Address Par Type Dig In 2 Indicate the state of the signal to digital input 2 13 bit9 Read Only Option Value Off 0 On 1 Parameter Name Description Modbus Address Par Type Enable Indicate whether or not the power controller is enabled The enable signal must be on for the unit to output power to the load 14 bit2 Read Only Option Value Off 0 On 1 Para...

Страница 40: ...ngle Phase 7 RC 2 Two Leg three phase 8 RC 3 Three Leg three phase 9 RC 3P Three Leg three phase with phase angle capability 9999 Parameter Name Description Range Unit Modbus Address Par Type Max Voltage Indicates the maximum voltage rating of the power controller 0 to 1023 V 41 Read Only Max Current Indicates the maximum current capacity of the power controller 0 to 9999 A 62 Read Only Aux Voltag...

Страница 41: ...efore applying power NOTE the power of the USB port is limited and not designed to power industrial cards so it manages to feed only the essential parts of the electronics For complete control you need to power up the auxiliaries of the power controller 10 3 Recipes A recipe is a file that store the settings of power controller s internal parameter It is used to save a power controller configurati...

Страница 42: ...or 2 or 3 phase power controller 4 Choose Serial Port From Setting Serial Port menu 5 In value Port select the COM port connected to the power controller see the note below 6 To verify communications click Test 7 Click OK NOTE to determine which port is connected to the power controller you can in the Windows Device Manager under Ports COM LPT looking for the COM port named LPC USB VCOM Port COMx ...

Страница 43: ...pe Click Save button NOTE In the simple view the change are not live so to take effect the change in simple section is necessary to download it following download procedure 10 5 2 To edit a setting in a recipe 1 Click Simple if not already on the simple view 2 Click Open existing recipe 3 Locate and select the recipe file and click Open 4 Click OK 5 Click the menu with the setting you want to chan...

Страница 44: ...t view 1 Click Test if not already on the test view 2 Click Online 10 5 5 To log in on the test view to change the digital input and analog input functions 1 Click the Access Level value zero when logged out 2 Type the password 1111 3 Click OK 10 5 6 To log out the test view 1 Click the Access Level value 2 Click Log out 3 Click OK 10 5 7 To view data on the scope 1 Click Test if not already on th...

Страница 45: ...e or three phase power controller MSG opens a serial communication message view Status Bar Indicates information such as time and date communications port and baud rate 10 6 2 Simple Section This section is used to create save upload and download recipes of parameters settings Can be used also to see the settings in a controller Simple page is the default page when select the model using the Model...

Страница 46: ...ad them to the power controller using the Download to unit option 10 6 3 Test Section This section is used to monitor and adjust the operation of the power controller in real time using RS485 or USB communication port After select the model is possible access to this section clicking the TEST tab below the main menu Operating on TEST Section Online button is the button to start or stop communicati...

Страница 47: ... a heater break alarm active TH indicator light on when the heat sink over temperature alarm is active I Lim indicator light on when the load current exceeds the current limit setting Unit Size indicate the maximum rated current of the power controller Max Volt indicate the maximum rated voltage for the power controller V Aux indicate the voltage the auxiliary input is set to use for powering the ...

Страница 48: ...ller Power Request show the set point signal from analog input 1 The value is a percent of full scale or can be set with the reference slider Soft Start Time show the time over which set point changes are ramped Output Scaling show the scaling applied to the set point signal before it is used by the control loop Voltage indicator show the RMS load voltage Power indicator show the RMS load power Cu...

Страница 49: ...nt data Stop Play click toggle the live view or Hystorical view of graphic signal Scroll right click move the chart right to view older data The Actions to Clear to clear the data from the graph Save to save a JPEG image of the Load Analyzer window with the current trends Export to open a window that includes the trend graph and table with the currently displayed data that can be saved as a JPEG o...

Страница 50: ...panel on the right of the graph that shows the data points for the current sample Auto Scale select this option so that the Configurator automatically adjusts the X and Y axis settings Y Axis Max show or set the high end of the vertical axis Min show or set the low end of the vertical axis Marks set this option to display data markers along the trend in the graph area X Axis future use Max show ac...

Страница 51: ...oose user settable options for the Configurator software Language Available Languages choose the language used in the software NOTE to activate the language change you need to close and open again the Configurator software Serial Port Set the serial port parameter Test click to test for communication with a power controller via the selected port Port select the computer s COM port to use to commun...

Страница 52: ...al signal With input signal at 25 the output is one cycle ON and three cycles OFF With input signal at 50 the output is one cycle ON and one cycle OFF With input signal at 75 the output is three cycles ON and one cycle OFF With input signal at 76 the output is the same of 75 but for each ON cycle the microprocessor divides 76 75 and when the sum of rests is one the unit does one more cycle ON For ...

Страница 53: ...e in function of the input signal from 0 at 100 The PA firing is normally used for control the inductive loads and is also possible control a primary of transformer coupled with the cold resistances like Superkanthal Molybdenum Platinum Tungsten or Quartz Lamp The only disadvantage with phase angle is the possible generation of interferences that however can be reduced with opportune filters 11 6 ...

Страница 54: ...ive to the zero For understand the Delay Triggering firing we have represented the waves generate by vectors that rotates in counterclockwise Without delay at zero crossing when V1 is to zero projected on the X axis the unit switch On In this case the instantaneous value of the currents are i1 i2 and i3 and this condition for the curve of magnetization could generate transient over currents that c...

Страница 55: ... current and ramp time parameters for the heater bakeout function The heater bakeout function does not ramp the output above the normal process set point Once the function has run for the user set time the bakeout function terminates and the power controller attempts to perform control to set point normally Use Heater Bakeout Ramp Time to set the duration of the bakeout in minutes Use Heater Bakeo...

Страница 56: ...age demand This control mode compensates the voltage fluctuation of the incoming line supply I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes P VxI Power feed back The input signal is proportional to the power output This means that input signal ...

Страница 57: ... 1 Supply the Electronic Board The REVEX thyristor unit to work requires a voltage supply for the electronic boards of 24Vdc 1A on terminal M3 Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 14 ...

Страница 58: ...ENG REVEX_14RX_profinet pdf Field Bus or Communication 8 9 10 description code note N 1 Modbus TCP N 1 Modbus RTU slave T C P N 1 ProfiNet IO N 1 Modbus RTU slave P N T N 1 ProfiBus DP N 1 Modbus RTU slave P D P N 1 Ethernet IP N 1 Modbus RTU slave E I P Secondary Communication Port 11 description code note None 0 Modbus TCP 1 1 Configuration 12 13 14 description code note REVEX 1 2 3PH R V X N zo...

Страница 59: ...d at low I T for the thyristor protection of against the short circuits The Fuses must have I T 20 less than thyristor s I T The warranty of thyristor is null if no proper fuses are used Type Fuse Code Current ARMS Vac FUSE I2 T value Suggested A2s at500V FUSE I2 T value Suggested A2s at660V Quantity for each phase 120 FU2055920 180 180 660 14280 20400 1 150 FU2055920 200 200 660 17500 25000 1 180...

Страница 60: ...uses Replacement Open the cover and remove the screws then replace it with the correct fuse use the screws with a proper suggested torque indicated below Type Screw Torque Lb in N m Screw Torque Lb in N m 120A M6 44 2 5 0 M5 31 3 5 150 210A M6 44 2 5 0 ...

Страница 61: ...CD Automation S r l Via Picasso 34 36 20025 Legnano MI Italy Tel 39 0331 577479 Fax 39 0331 579479 E mail info cdautomation com Web www cdautomation com ...

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