SERVICING THE SEALS
Disassembly
1. Remove the Manifold Head as described in SERVICING
THE PLUNGERS section.
2. Place Manifold Head on work surface with crankcase
side up.
3. On 5PFR and 7PFR plunger pumps prior to May of 1989,
remove Snap Ring and Lo-Pressure Seal from each Seal
Case. Discard Snap Rings (refer to Tech Bulletin 054).
4. On 5PFR and 7PFR plunger pumps after May of 1989, re-
move Lo-Pressure Seal from each Seal Case.
5. On 15PFR plunger pumps, remove Snap Ring and
Lo-Pressure Seal from each Seal Case.
6. Remove Seal Case from each seal chamber. Remove
O-Ring from outside diameter of Seal Case.
7. Hi-Pressure Seal Models: The Hi-Pressure Seal is gener-
ally easily removed from the manifold without any tools. If
extremely worn a reverse pliers may be used.
8. V-Packing Models: The Female Adapter, V-Packings and
Male Adapter are easily removed from manifold without
any tools. If extremely worn a reverse pliers may be used.
Reassembly
V-Packing Models:
1. Lubricate seal chamber in the manifold.
NOTE: For certain applications apply liquid gasket to
the O-Ring crevices and seal surfaces (refer to Tech
Bulletin 053).
2. Insert Male Adapter with notches down and “v” side up
and press completely into chamber by hand.
3. Lubricate V-Packings and install one at a time with
grooved side down.
4. Install Female Adapter with grooved side down.
5. Examine Seal Case O-Ring and replace if worn. Lubricate
new O-Rings before installing.
6. Thread Seal Case into manifold and tighten with special
seal case tool. Torque per chart.
Separating Manifold Head from Crankcase
Removal of Manifold Head from Crankcase
Removal of Seal Retainers and Wicks
C
Seal and V-Packing Arrangement
Installation of Male Adapter
Order of Packings [MA, VP, FA]
V-P Models
X
X
Y
H.P.S. Models