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MODEL POSR-2

PILOT OPERATED PRESSURE RE DUC ING REGULATOR

SECTION I

I

.  DESCRIPTION AND SCOPE

 

The POSR-2 is a pilot operated pressure reducing reg u la tor used to control downstream (P

2

) pressure.  Sizes are 

1", 1-1/2", 2", 3" and 4" (DN25, 40, 50, 80, 100).   The unit is suitable for steam service only.  Refer to Technical 
Bulletin POSR-2-TB for design conditions and selection recommendations.  

NOT RECOMMENDED FOR DEAD 

END SERVICE.

SECTION II

II. INSTALLATION

A. General:

IOM-POSR-2

02-20

INSTALLATION, OPERATION & MAINTENANCE MANUAL (IOM)

6.    Clean the piping of all foreign material in clud ing 

chips, welding scale, oil, grease and dirt 
before  installing the regulator.  Strainers are 
recommended.

B.  Piping the Valve:

1.  An inlet block valve should always be in stalled.

2.  If service application is continuous such that 

shut down is not readily accomplished, it is 
recommended  that an inlet block valve, outlet 
block valve, and a manual bypass valve be 
installed.

3.  Pipe unions are recommended for NPT 

screwed in stal la tions to allow removal from 
piping.

4.  An outlet pressure gauge should be located 

ap prox i mate ly ten pipe diameters down stream, 
and within sight.

5.  All installations should include a downstream 

re lief device if the inlet pressure could exceed 
the pressure rating of any downstream 
equip ment or the maximum allowable outlet 
pres sure rating of the unit.

FIGURE 1

Recommended Piping Schematic for POSR-2

          WARNING

Do not dead end (no flow demand) downstream of POSR-2 
if P

1

 - Inlet Pressure is greater than max i mum allowable 

outlet design pressure.
  

Max. 

Allowable

 

Spring Range 

Outlet Pressure

 

5-15 psig (0.34–1.03 Barg) 

100 psig (6.9 Barg)

 

10–40 psig (0.69–2.8 Barg) 

200 psig (13.8 Barg)

 

30–80 psig (2.1–5.5 Barg) 

200 psig (13.8 Barg)

 

70–150 psig (4.8–10.3 Barg) 

200 psig (13.8 Barg)

          CAUTION

Installation of adequate overpressure pro tec tion is 
recommended to pro tect the reg u la tor from overpressure 
and all down stream equip ment from damage in the event 
of regulator failure.

           

CAUTION

For welded installations, all internal trim parts, seals and 
diaphragm(s) must be removed from reg u la tor body prior 
to welding into pipeline. The heat of fusion welding will 
dam age non-metallic parts if not re moved.  NOTE: This does 
not apply to units equipped with extended pipe nip ples. 

ISO Registered Company

Содержание POSR-2

Страница 1: ...et pressure gauge should be located approximatelytenpipediametersdownstream and within sight 5 All installations should include a downstream relief device if the inlet pressure could exceed the pressu...

Страница 2: ...thepilotvalvesenses the reduced pressure and the pilot valve s SECTION III 7 In placing thread sealant on pipe ends prior to engagement assure that excess material is removedandnotallowedtoenterthere...

Страница 3: ...SITION H POSITION VU Pilot valve and main valve shipped as two units Installer to connect between pilot valve and main valve for loading and supply tubes POSITION VD Pipe or tubing installed by custom...

Страница 4: ...omabove untilflow begins 7 Continue to alternate slowly closing the bypassvalveandthenslowlyopeningtheinlet upstream block valve especially when the downstream piping system isn t pressurized If the o...

Страница 5: ...close the inlet upstream block valve Close the outlet downstream valve only if regulator removal is required Close the needle valve on the pilot valve s sensing line 6 Most pilot operated valve operat...

Страница 6: ...to remove the bellows 11 in the box below Number of revolutions required to remove bellows 11 ________________ Inspect the bellows 11 for a crack or joint failure where leakage is occurring Replace b...

Страница 7: ...uld be protruding bellows 11 Invert bellows 11 with stem extension 10 into body 1 recess Allow stem extension 10 to fall into threaded opening for bellows 11 Align threaded portion of bellows 11 rotat...

Страница 8: ...Never replace bolting 17 18 with just any bolting if lost Bolt heads and nuts are marked with specification identification markings Use only proper grades as replacements For the 1 through 2 main val...

Страница 9: ...laxed before the stem nut 15 is fully removed 15 Pull cylinder 3 horizontally outwards to removal movingoverheadhoistasnecessary Set cylinder 3 aside 16 Using a needle nose pliers grasp outside lip of...

Страница 10: ...ith a clean dry cloth 32 Place cylinder 3 into a strap support and lift withanoverheadhoist Swingcylinder 3 over threaded end of plug stem assembly 7 and lower into the shoulder of bonnet 2 taking car...

Страница 11: ...e cylinder 3 to cylinder head 4 ring gasket 13 Align the flat edges ofthecylinderhead 4 tobeinthesameplane as the flange of the body 1 below by rotating the head 4 as necessary 55 Insert the four elon...

Страница 12: ...ax the range spring 15 by rotating the adjustingscrew 19 CCW viewedfromabove adjusting screw until fully loose Keep track of the number of revolutions in the box below 2 Place thread sealant on thread...

Страница 13: ...ves 2 and 3 Open valve 1 Slowly pressurize the inlet up to 50 psig 3 4 Barg Waitaminimumof10minutes Observe for leakage of bubbles in the water jar If the number of bubbles is greater than the limit i...

Страница 14: ...is subsection VIII TROUBLE SHOOTING GUIDE 1 Erratic or Noisy Operation Possible Cause Remedy a Wet steam or condensate at the inlet a Install a steam trap on the inlet side of the regulator b Clogged...

Страница 15: ...mn A reflect minimum parts required for inspection and rebuild Soft Goods Kit Those in column B include minimum trim replace ment parts needed plus those Soft Goods parts from column A If the BOM is n...

Страница 16: ...IOM POSR 2 16 FIGURE 7 FIGURE 8 ITEM NO DESCRIPTION 19 Pipe Nipple 20 Tube Fitting 21 Tubing 26 90 Elbow 27 90 Street Elbow 28 Union 29 Pipe Nipple 30 Pipe Nipple FIGURE 6...

Страница 17: ...Cylinder 4 Cylinder Head 5 Seat Ring 6 Seat Ring Gasket 7 Valve Plug Stem Assy 8 Piston 12 Seal 13 Bonnet Cylinder Gasket 14 Piston Spring 15 Hex Nut 16 Hex Head Bolt 17 Hex Nut 18 Bushing 24 Flange 2...

Страница 18: ...y Cap 10 Stem 11 Bellows Subassembly 12 Diaphragm ITEM NO DESCRIPTION 13 Diaphragm Gasket 14 Pressure Plate 15 Range Spring 16 Spring Button 17 Cap Screw 18 Hex Nut 19 Adjusting Screw 20 Adjusting Scr...

Страница 19: ...cooling of the process gas depends on the process gas and the inlet and outlet pressures The system designer is responsible for determining whether the process gas temperature may raise under any ope...

Страница 20: ...A5 DA6 DA8 DA0 DA1 DAP SAP SLR 1 SLR 2 PTR 1 ALR 1 ULR 1 PGR 1 BQ BQ OPT 45 BQ CRYO 123 123 CRYO 123 OPT 45 123 OPT 46G 123 1 6 123 1 6 OPT 45 123 1 6 OPT 46G 123 1 6 S 123 1 6 S OPT 40 1000HP 1000HP...

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