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Case DV210, Руководство по обслуживанию

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INTRODUCTION

Special tools

Group

No.

Name - Use

Application

Drum

1

Handling sling

Install/remove aux. transmission

2

Stop

Lock drum position

3

Handling clamp

Handle the drum

4

Lifting lug for handling

Install/remove vibrator

5

Lifting hooks

Install/remove damper plates with flange and
bearing

6

Adapter

Install and remove bolt

7

Tube Ø

129.0 mm

(

5.1 in

) / Ø

105.0 mm

(

4.1 in

) - L

120.0 mm

(

4.7 in

)

Install and remove flange

8

Tube Ø

139.0 mm

(

5.5 in

) / Ø

115.0 mm

(

4.5 in

) - L

140.0 mm

(

5.5 in

)

Install/remove bearing

Steering joint

9

Ring

Install/remove bearing

Hydraulic cylinder

10

Split ring Ø

70.0 mm

(

2.8 in

)

Install hydraulic cylinder piston

11

Split ring Ø

110.0 mm

(

4.3 in

)

Install hydraulic cylinder piston

Radiator

12

Handling sling

Install/remove radiator

1. Handling sling

SS12N433

1

2. Stop

SS12N434

2

47703709 09/09/2015

18

Содержание DV210

Страница 1: ...s a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates Part number 47703709 2nd edition English September 2015 Replaces part number 84287236A SERVICE MANUAL DV210 Tier 3 Vibratory Roller ...

Страница 2: ...SERVICE MANUAL DV210 47703709 09 09 2015 EN Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 3: ... Hydraulic travel system 35 2 35 995 Compaction vibration hydraulic system 35 3 35 500 Radiator cleaning system 35 4 35 304 Combination pump units 35 5 Frames and ballasting 39 39 500 Vibratory roller 39 1 39 100 Frame 39 2 Steering 41 41 101 Steering control 41 1 41 206 Pump 41 2 41 216 Cylinders 41 3 Wheels 44 44 160 Compaction drums 44 1 Cab climate control 50 50 100 Heating 50 1 47703709 09 09...

Страница 4: ...ments 55 6 55 019 Hydrostatic drive control system 55 7 55 050 Heating Ventilation and Air Conditioning HVAC control system 55 8 55 518 Wiper and washer system 55 9 55 512 Cab controls 55 10 Platform cab bodywork and decals 90 90 120 Mechanically adjusted operator seat 90 1 90 105 Machine shields and guards 90 2 47703709 09 09 2015 Find manuals at https best manuals com Find manuals at https best ...

Страница 5: ...47703709 09 09 2015 Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 6: ...INTRODUCTION 47703709 09 09 2015 1 Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 7: ...nd the environment 10 Safety rules Shop and assembly 11 Safety rules Hydraulic contamination 13 Personal safety 14 Torque 15 Special tools 18 Hydraulic contamination Contamination 21 Consumables 22 Product identification 28 Product identification 29 47703709 09 09 2015 2 Find manuals at https best manuals com Find manuals at https best manuals com ...

Страница 8: ... the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case of damages caused by parts and or components not approved by the manufacturer The manufacturer reserves the right to make improvements in design and changes ...

Страница 9: ...a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you will find the signal word Notice followed by special instructions to prevent machi...

Страница 10: ...t at all times and does not exempt you from observing traffic regulations or the requirements of insurance companies The presence of grease oil mud or in winter ice on the steps and access handles can cause accidents Make sure they are always clean When mounting or dismounting from the machine always face the machine and use the steps and access handles on the left hand side of the machine LELI12T...

Страница 11: ...ake sure that they are always clean and perfectly legible Be prepared for emergencies Always keep a first aid kit and a fire extinguisher close at hand on the machine Make sure that the fire extinguisher is serviced in accor dance with the manufacturer s instructions LELI12TLB0050AB 3 47703709 09 09 2015 6 ...

Страница 12: ...f explosion observe the following instructions When disconnecting the battery cables always discon nect the negative cable first To reconnect the battery cables always connect the negative cable last Never short circuit the battery clamps with metal ob jects Do not weld grind or smoke near a battery The engine exhaust may produce sparks Before using the machine in an area which may contain inflamm...

Страница 13: ... battery Always keep the battery charged to prevent the electrolyte freezing LELI12TLB0053AA 3 Batteries generate explosive gases Keep all flames sparks and cigarettes away Provide good ventilation when changing a battery or using a battery in an enclosed space Always protect your eyes when working near a battery Never touch the battery terminals with your hands This can induce a state of electrol...

Страница 14: ...ensation residue and pure anti freeze Diesel oil Oil and diesel oil filter elements Engine and air conditioning air filter elements Battery Also polluting rags paper sawdust and gloves must be disposed in compliance with the same procedures Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source...

Страница 15: ...ow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi tioning specialist or use a special extractor to recharge the system properly Repair any leaks or defects in the engine cooling system or hydraulic system immediately Do not increase the pressure in...

Страница 16: ...ing compound prepare the surfaces as directed by the product container Spare parts Only use CNH Original Parts Only genuine spare parts guarantee the same quality duration and safety as original parts as they are the same parts that are assembled during standard production Only CNH Original Parts can offer this guarantee When ordering spare parts always provide the following information Machine mo...

Страница 17: ... ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete welding WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote external Flush with water Antidote eyes flush with water for 15 minutes and ...

Страница 18: ...ef valves or check valves held open by dirt Quick failure of components that have been repaired The machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination There are two types of contamination microscopic and visible Microscopic contamination occurs when very fine particles of foreign material are suspended in the hydraulic oil These p...

Страница 19: ...n flame when at work Always wear eye protection when working with batteries Do not create sparks or have an open flame near the battery Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin causing serious injury or infection Do not use your hand to check for leaks Use a piece of cardboard or paper Stop engine remove key and relieve the pressure before connecting or disconnect...

Страница 20: ...N m 313 5 lb ft 590 N m 435 2 lb ft M24 675 N m 497 9 lb ft 950 N m 700 7 lb ft M24x2 540 N m 398 3 lb ft 760 N m 560 5 lb ft M27 995 N m 733 9 lb ft 1400 N m 1032 6 lb ft M27x2 795 N m 586 4 lb ft 1120 N m 826 0 lb ft M30 1350 N m 995 7 lb ft 1900 N m 1401 4 lb ft M30x2 1080 N m 796 6 lb ft 1520 N m 1121 1 lb ft The values given in the table are torques at dry thread at coefficient of friction 0 ...

Страница 21: ... 380 N m 280 3 lb ft Table for torques of necks with sealing edge or with flat gasket G M Tightening torques for flanges G 1 8 25 N m 18 lb ft G1 4 40 N m 30 lb ft G 3 8 95 N m 70 lb ft G 1 2 130 N m 96 lb ft G 3 4 250 N m 184 lb ft G 1 400 N m 295 lb ft G 11 4 600 N m 443 lb ft G 11 2 800 N m 590 lb ft 10 x 1 25 N m 18 lb ft 12 x 1 5 30 N m 22 lb ft 14 x 1 5 50 N m 37 lb ft 16 x 1 5 60 N m 44 lb ...

Страница 22: ...00 N m 74 lb ft 26 x 1 5 120 N m 89 lb ft 27 x 1 5 150 N m 111 lb ft 33 x 1 5 250 N m 184 lb ft 42 x 1 5 400 N m 295 lb ft 48 x 1 5 500 N m 369 lb ft SS12K194 2 Hydraulic cylinder for steering 80 45 320 2 Piston rod 3 Piston 4 Nut 1 Hydraulic cylinder body 5 Hydraulic cylinder cover Thread Tightening torque Thread Tightening torque M30x2 130 N m 96 lb ft M85x1 5 180 N m 133 lb ft Hydraulic cylinde...

Страница 23: ...all and remove bolt 7 Tube Ø 129 0 mm 5 1 in Ø 105 0 mm 4 1 in L 120 0 mm 4 7 in Install and remove flange 8 Tube Ø 139 0 mm 5 5 in Ø 115 0 mm 4 5 in L 140 0 mm 5 5 in Install remove bearing Steering joint 9 Ring Install remove bearing Hydraulic cylinder 10 Split ring Ø 70 0 mm 2 8 in Install hydraulic cylinder piston 11 Split ring Ø 110 0 mm 4 3 in Install hydraulic cylinder piston Radiator 12 Ha...

Страница 24: ...INTRODUCTION 3 Handling clamp SS12N435 3 4 Lifting lug SS12N436 4 5 Lifting hooks SS12N437 5 6 Adapter SS12N438 6 47703709 09 09 2015 19 ...

Страница 25: ...INTRODUCTION 7 Tube 8 Tube SS12N439 7 9 Ring SS12N440 8 10 Split ring 11 Split ring SS12N441 9 12 Handling sling SS12N442 10 47703709 09 09 2015 20 ...

Страница 26: ...6 Relief valves or check valves held open by dirt 7 Quick failure of components that have been repaired 8 Cycle times are slow machine does not have enough power If your machine has any of these problems check the hydraulic oil for contamination See types of contamination below If you find contamination use the Portable Filter to clean the hydraulic system NOTE There are two types of contamination...

Страница 27: ...LANT ANTI FREEZE antifreeze 50 water 50 ASTM D6210 Type 1 FF ALL 24 L 6 34 US gal HYDRAULIC SYSTEM CASE AKCELA HY TRAN ULTRA HYDRAULIC TRANSMISSION OIL MAT 3505 API GL 4 SAE 10W ISO VG 46 ALL 56 L 14 8 US gal FUEL TANK Ultra Low Sulfur Diesel ULSD Decanted and filtered diesel fuel Sulfur not exceeding 15 mg kg SAE ASTM EN590 ASTM D975 ALL 208 L 55 US gal STEERING JOINT BEARINGS YOKE BEARINGS STEER...

Страница 28: ...LA HYPOIDE EP GEAR LUBE SAE 80W 90 or TUTELA HYPOIDE EP GEAR LUBE SAE 85W 140 2x 2 5 L 0 66 US gal TANDEM PUMP DRIVE GEARBOX TUTELA HYPOIDE EP GEAR LUBE SAE 80W 90 MAT 3511 API GL 5 SAE 80W 90 SAE 85W140 ALL 1 8 L 0 48 US gal 47703709 09 09 2015 23 ...

Страница 29: ...sity class Exceeding the low temperature limit will not cause engine damage but may cause some starting difficulties It is convenient to use universal multi range oils to avoid the need to change oil due to ambient temperature It is possible to use a synthetic engine oil if the performance and viscosity classifications of the oil correspond to the recommended mineral oils The oil change intervals ...

Страница 30: ... temperature limit to be exceeded for long periods of time as this will reduce the capabilities of the oil When using oil API CG 4 SH the oil change interval must be reduced by half i e 125 h Viscosity diagram SS12C358 1 47703709 09 09 2015 25 ...

Страница 31: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com ...

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