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INTRODUCTION

Gallons (Imp.) to liters

Im-

p.g-

al.

Imp-

.gal.

liters

----

4.5455

9.0909

13.6364

18.1818

22.7273

27.2727

31.8182

36.3636

40.9091

----

45.4545

50.0000

54.5455

59.0909

63.6364

68.1818

72.7273

77.2727

81.8182

86.3636

90.9091

95.4545

100.000
0

104.545
5

109.090
9

113.636
4

118.181
8

122.727
3

127.272
7

131.818
2

136.363
6

140.909
1

145.454
5

150.000
0

154.545
5

159.090
9

163.636
4

168.181
8

172.727
3

177.272
7

181.818
2

186.363
6

190.909
1

195.454
5

200.000
0

204.545
5

209.090
9

213.636
4

218.181
8

222.727
3

227.272
7

231.818
2

236.363
6

240.909
1

245.454
5

250.000
0

254.545
5

259.090
9

263.636
4

268.181
8

272.727
3

277.272
7

281.818
2

286.363
6

290.909
1

295.454
5

300.000
0

304.545
5

309.090
9

313.636
4

318.181
8

322.727
3

327.272
7

331.818
2

336.363
6

340.909
1

345.454
5

350.000
0

354.545
5

359.090
9

363.636
4

368.181
8

372.727
3

377.272
7

381.818
2

386.363
6

390.909
1

395.454
5

400.000
0

404.545
5

409.090
9

413.636
4

418.181
8

422.727
3

427.272
7

431.818
2

436.363
6

440.909
1

445.454
5

450.000
0

100

454.545
5

459.090
9

463.636
4

468.181
8

472.727
3

477.272
7

481.818
2

486.363
6

490.909
1

495.454
5

100

Liters to gallons (Imp.)

liters

Imp.g-

al.

Imp.g-

al.

Imp.g-

al.

Imp.g-

al.

Imp.g-

al.

Imp.g-

al.

Imp.g-

al.

Imp.g-

al.

Imp.

Imp.g-

al.

----

0.2200

0.4400

0.6600

0.8800

1.1000

1.3200

1.5400

1.7600

1.9800

----

2.2000

2.4200

2.6400

2.8600

3.0800

3.3000

3.5200

3.7400

3.9600

4.1800

4.4000

4.6200

4.8400

5.0600

5.2800

5.5000

5.7200

5.9400

6.1600

6.3800

6.6000

6.8200

7.0400

7.2600

7.4800

7.7000

7.9200

8.1400

8.3600

8.5800

8.8000

9.0200

9.2400

9.4600

9.6800

9.9000

10.1200 10.3400 10.5600 10.7800 40

11.0000 11.2200 11.4400 11.6600 11.8800 12.1000 12.3200 12.5400 12.7600 12.9800 50

13.2000 13.4200 13.6400 13.8600 14.0800 14.3000 14.5200 14.7400 14.9600 15.1800 60

15.4000 15.6200 15.8400 16.0600 16.2800 16.5000 16.7200 16.9400 17.1600 17.3800 70

17.6000 17.8200 18.0400 18.2600 18.4800 18.7000 18.9200 19.1400 19.3600 19.5800 80

19.8000 20.0200 20.2400 20.4600 20.6800 20.9000 21.1200 21.3400 21.5600 21.7800 90

100

22.0000 22.2200 22.4400 22.6600 22.8800 23.1000 23.3200 23.5400 23.7600 23.9800 100

Weight

Pounds to kilograms

lbs.

----

0.454

0.907

1.361

1.814

2.268

2.722

3.175

3.629

4.082

----

4.536

4.989

5.443

5.897

6.350

6.804

7.257

7.711

8.165

8.618

9.072

9.525

9.979

10.433

10.886

11.340

11.793

12.247

12.701

13.154

13.608

14.061

14.515

14.968

15.422

15.876

16.329

16.783

17.236

17.690

18.144

18.597

19.051

19.504

19.958

20.412

20.865

21.319

21.772

22.226

22.680

23.133

23.587

24.040

24.494

24.947

25.401

25.855

26.308

26.762

27.215

27.669

28.123

28.576

29.030

29.483

29.937

30.391

30.844

31.298

31.751

32.205

32.658

33.112

33.566

34.019

34.473

34.926

35.380

35.834

36.287

36.741

37.194

37.648

38.102

38.555

39.009

39.462

39.916

40.370

40.823

41.277

41.730

42.184

42.637

43.091

43.545

43.998

44.452

44.905

100

45.359

45.813

46.266

46.720

47.173

47.627

48.081

48.534

48.988

49.441

100

48063128 27/10/2016

Содержание CX210C

Страница 1: ...1 2 CX210C Crawler Excavator SERVICE MANUAL Crawler Excavator CX210C Part number 48063128 English October 2016 2016 CNH Industrial Italia S p A All Rights Reserved SERVICE MANUAL Part number 48063128...

Страница 2: ...SERVICE MANUAL CX210C Crawler excavator LC version ISUZU engine GI 4HK1X TIER 3 48063128 27 10 2016 EN Find manuals at https best manuals com...

Страница 3: ...nes 10 11 10 254 Intake and exhaust manifolds and muffler 10 12 10 501 Exhaust Gas Recirculation EGR exhaust treatment 10 13 10 400 Engine cooling system 10 14 10 414 Fan and drive 10 15 10 310 Afterc...

Страница 4: ...tem 35 16 Frames and ballasting 39 39 140 Ballasts and supports 39 1 Tracks and track suspension 48 48 130 Track frame and driving wheels 48 1 48 100 Tracks 48 2 48 134 Track tension units 48 3 48 138...

Страница 5: ...n and Air Conditioning HVAC control system 55 18 55 416 Swing control system 55 19 55 417 Travel control system 55 20 55 530 Camera 55 21 55 518 Wiper and washer system 55 22 55 404 External lighting...

Страница 6: ...90 100 Engine hood and panels 90 4 48063128 27 10 2016 Find manuals at https best manuals com...

Страница 7: ...48063128 27 10 2016 Find manuals at https best manuals com...

Страница 8: ...INTRODUCTION 48063128 27 10 2016 1 Find manuals at https best manuals com...

Страница 9: ...and the environment 9 Torque Bolt and nut 10 Torque Special torque settings 11 Basic instructions Shop and assembly 15 Hydraulic contamination 17 General specification 18 General specification Main e...

Страница 10: ...nts not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on the...

Страница 11: ...h or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR...

Страница 12: ...e inserted Gear Check that there is no wear and no damage Oil seal O ring gasket Always install new oil seals O rings and gaskets Apply grease to sections where oil seals and O rings will be inserted...

Страница 13: ...it WARNING Check the safety messages in the operator s manual before starting the engine Check all the warning labels on the machine Check that no one is within the machine s operating range Check the...

Страница 14: ...a soft head WARNING Wear eye protection when using a hammer to install a pin or when working with a grinder At this time use goggles or eye protectors that meet standards WARNING Park the machine in a...

Страница 15: ...or modifications that reduce the functionality of the anchoring part at the left rear of the cab Modifications that effect the strength of the cab with a protective structure Modifications prohibited...

Страница 16: ...w coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air condi...

Страница 17: ...meter size M6 M8 M10 M12 M14 M16 M18 M20 Wrench 10 mm 13 mm 17 mm 19 mm 22 mm 24 mm 27 mm 30 mm Hexagon bolt Tighten ing torque 6 9 N m 5 089 lb ft 19 6 N m 14 456 lb ft 39 2 N m 28 912 lb ft 58 8 N m...

Страница 18: ...4 629 6 N m 397 84 464 37 lb ft 11 Mount M16 24 mm 264 9 313 9 N m 195 38 231 52 lb ft 12 Front bracket M10 17 mm 63 8 73 6 N m 47 06 54 28 lb ft 13 Engine Rear bracket M16 24 mm 205 9 247 1 N m 151 8...

Страница 19: ...INTRODUCTION LPIL12CX00034HB 1 48063128 27 10 2016 12...

Страница 20: ...INTRODUCTION SMIL13CEX1312GB 2 48063128 27 10 2016 13...

Страница 21: ...INTRODUCTION SMIL13CEX1313GB 3 48063128 27 10 2016 14...

Страница 22: ...n tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with the thr...

Страница 23: ...ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you complete w...

Страница 24: ...lief valves or check valves held open by dirt Quick failure of components that have been repaired Slow cycle times are slow The machine does not have enough power If your machine has any of these prob...

Страница 25: ...4 755 US gpm Working circuit pressure 3 9 MPa 565 7 psi Control valves With Boom Arm holding valve One 4 spool valve for Right track travel Bucket Boom and Arm acceleration One 5 spool valve for Left...

Страница 26: ...on condition etc Work mode display SP H Auto Machine condition Power boost etc Alarm display and buzzer Water temperature Hydraulic oil temperature Fuel level Diagnosis system Rear Right side view cam...

Страница 27: ...ach side 49 Type of shoe Triple grouser shoe Link pitch 190 mm 7 480 in Width of shoe 600 mm 23 622 in S T D Grade ability 70 35 Mass Operating mass 21400 kg 47178 924 lb with 2 94 m 9 6457 ft Arm 0 9...

Страница 28: ...094 in Crawler overall length 4470 mm 175 984 in 4470 mm 175 984 in Track gauge 2390 mm 94 094 in 2390 mm 94 094 in Undercarriage overall width with 600 mm 23 622 in shoes 2990 mm 117 717 in 2990 mm 1...

Страница 29: ...ratio 43 246 Dry weight 263 kg 579 816 lb Take up roller Weight 96 4 kg 212 5256 lb Upper roller Weight 17 8 kg 39 2423 lb Lower roller Weight 35 5 kg 78 2641 lb Recoil spring Item Weight Quantity Yo...

Страница 30: ...l engine Engine type 4 cycle water cooled overhead camshaft type straight cylinder direct fuel injection type electronic control Number of cylinders bore stroke 4 115 mm 4 53 in 125 mm 4 92 in Total d...

Страница 31: ...draulic device Hydraulic pump Manufacturer Kawasaki Heavy Industries Ltd Main pump Pump type Double variable displacement piston pump Displacement capacity 118 5 cm rev 7 231 in rev x 2 Rated 34 3 MPa...

Страница 32: ...21 US gpm Rated pressure 4 5 MPa 652 psi Port size P T B port G3 8 C1 C2 C3 C4 C5 ports G1 4 Solenoid specifications Operating voltage DC 20 32 V Power consumption 17 W max Weight 6 7 kg 14 7710 lb Va...

Страница 33: ...Operating angle deg 1 Secondary pressure SMIL14CEX0416AB 1 Ports 2 4 A Secondary pressure MPa psi B Push rod stroke mm in C Operating angle deg 1 Secondary pressure SMIL14CEX0418AB 2 Travel remote con...

Страница 34: ...MPa 4975 psi Drain port E 0 5 MPa 73 psi Pilot port F 3 9 MPa 566 psi Flow High pressure passage ABCD 234 l min 61 816 US gpm Drain port E 10 l min 2 642 US gpm Pilot port F 21 l min 5 548 US gpm Port...

Страница 35: ...in Rod diameter 100 mm 3 937 in Maximum retracted length 2020 mm 79 528 in Stroke 1460 mm 57 480 in Weight 251 kg 553 3603 lb Bucket cylinder Manufacturer KYB Corporation Cylinder bore 120 mm 4 724 i...

Страница 36: ...le bearing 9800 kg 21605 302 lb C Counterweight 4120 kg 9083 045 lb D Lower component with grouser shoe 7180 kg 15829 190 lb E Main unit weight 17000 kg 37478 585 lb F Attachments 4300 kg 9479 877 lb...

Страница 37: ...7 lb 10 Fuel tank 169 kg 372 581 lb 11 Hydraulic tank 137 kg 302 033 lb 12 Control valve 200 kg 440 925 lb 13 Center joint 30 kg 66 139 lb 14 Boom 1553 kg 3423 779 lb Shoe weight per side Component na...

Страница 38: ...ange without notice due to design change or other reason The diagrams give values that include the shoe lug height a 26 mm 1 024 in 9CF74B31 1 b 1040 mm 40 945 in e 440 mm 17 323 in c 2390 mm 94 094 i...

Страница 39: ...thout notice due to design change or other reason The diagrams give values that include the shoe lug height a 26 mm 1 024 in B8AEDAD5 2 b 1040 mm 40 945 in e 440 mm 17 323 in c 2390 mm 94 094 in f 143...

Страница 40: ...5 2 1654 80 3 1496 6 0 2362 31 1 2205 56 2 2047 81 3 1890 7 0 2756 32 1 2598 57 2 2441 82 3 2283 8 0 3150 33 1 2992 58 2 2835 83 3 2677 9 0 3543 34 1 3386 59 2 3228 84 3 3071 10 0 3937 35 1 3780 60 2...

Страница 41: ...3 50 60 18 288 18 593 18 898 19 202 19 507 19 812 20 117 20 422 20 726 21 031 60 70 21 336 21 641 21 946 22 250 22 555 22 860 23 165 23 470 23 774 24 079 70 80 24 384 24 689 24 994 25 298 25 603 25 90...

Страница 42: ...98 26 719 27 340 27 962 28 583 29 204 29 826 30 447 40 50 31 069 31 690 32 311 32 933 33 554 34 175 34 797 35 418 36 040 36 661 50 60 37 282 37 904 38 525 39 146 39 768 40 389 41 010 41 632 42 253 42...

Страница 43: ...7 770 194 786 581 802 968 40 50 819 355 835 742 852 129 868 516 884 904 901 291 917 678 934 065 950 452 966 839 50 60 983 226 999 613 1016 00 0 1032 38 7 1048 77 5 1065 16 2 1081 54 9 1097 93 6 1114 3...

Страница 44: ...348 250 3 352 035 6 355 820 9 359 606 3 363 391 6 367 176 9 370 962 2 374 747 6 90 100 378 532 9 382 318 2 386 103 6 389 888 9 393 674 2 397 459 5 401 244 9 405 030 2 408 815 5 412 600 9 100 Liters t...

Страница 45: ...000 3 5200 3 7400 3 9600 4 1800 10 20 4 4000 4 6200 4 8400 5 0600 5 2800 5 5000 5 7200 5 9400 6 1600 6 3800 20 30 6 6000 6 8200 7 0400 7 2600 7 4800 7 7000 7 9200 8 1400 8 3600 8 5800 30 40 8 8000 9 0...

Страница 46: ...62 85 372 65 382 46 30 40 392 27 402 07 411 88 421 69 431 49 441 30 451 11 460 91 470 72 480 53 40 50 490 33 500 14 509 95 519 75 529 56 539 37 549 17 558 98 568 79 578 59 50 60 588 40 598 21 608 01 6...

Страница 47: ...84 07 398 30 412 52 20 30 426 75 440 97 455 20 469 42 483 65 497 87 512 10 526 32 540 55 554 77 30 40 569 00 583 22 597 45 611 67 625 90 640 12 654 35 668 57 682 80 697 02 40 50 711 25 725 47 739 70 7...

Страница 48: ...843 4 981 5 119 5 258 5 396 30 40 5 534 5 673 5 811 5 949 6 088 6 226 6 365 6 503 6 641 6 780 40 50 6 918 7 056 7 195 7 333 7 471 7 610 7 748 7 887 8 025 8 163 50 60 8 302 8 440 8 578 8 717 8 855 8 9...

Страница 49: ...990 47 1000 28 1010 08 1019 89 1029 70 1039 5 1049 31 1059 12 1068 92 100 Newton meters to weight kilogram meters N m 0 10 20 30 40 50 60 70 80 90 N m kgf m kgf m kgf m kgf m kgf m kgf m kgf m kgf m...

Страница 50: ...6 370 187 8 34 36 7 24 4 4 82 27 8 140 60 198 92 2 256 124 4 314 156 7 372 188 9 32 35 6 26 3 3 84 28 9 142 61 1 200 93 3 258 125 6 316 157 8 374 190 0 30 34 4 28 2 2 86 30 0 144 62 2 202 94 4 260 12...

Страница 51: ...4 60 140 0 92 197 6 124 255 2 156 312 8 188 370 4 35 31 0 3 26 6 29 84 2 61 141 8 93 199 4 125 257 0 157 314 6 189 372 2 34 29 2 2 28 4 30 86 0 62 143 6 94 201 2 126 258 8 158 316 4 190 374 0 33 27 4...

Страница 52: ...ENGINE OIL MS 1121 SAE 15W40 API CI 4 Swing reduction unit 5 L 1 3 US gal CASE AKCELA GEAR 135 H EP 80W 90 MS 1316 SAE 80W 90 API GL 5 Travel reduction unit 5 L 1 3 US gal CASE AKCELA GEAR 135 H EP 8...

Страница 53: ...s proper performance of the engine cooling system in the above mentioned operating temper ature range of the machine CASE AKCELA ACTIFULL OT EXTENDED LIFE COOLANT is available as 50 50 PREMIXED coolan...

Страница 54: ...NOTICE consult the fuel supplier or the CASE CONSTRUCTION Dealer regarding appropriate use of fuel additives NOTICE in order to prevent condensation during cold weather fill the fuel tank to full aft...

Страница 55: ...B Circuit breaker C U Control unit CAL Calibration CAN A type of control unit communication technique controller area network CFG Config CHK Check CKP Crankshaft position CMP Camshaft position CO Car...

Страница 56: ...ord LED Light emitting diode LH Left LLC Long life coolant LM Lifting magnet M V Magnet valve MAF Mass air flow MAP Manifold air pressure Max Maximum MIL Malfunction indicator lamp diagnostic milli am...

Страница 57: ...neers SBF Slow blow fuse SCV Suction control valve SIG Signal SLD Shield SP pin Special pin ST Starter start STD Standard SW Switch TDC Top dead center TEMP Temperature TP Throttle position UART Unive...

Страница 58: ...8EA 1 When ordering parts obtaining information or assistance always supply your CASE CONSTRUCTION Dealer with the type and serial number of your machine or accessories Write the following in the spac...

Страница 59: ...s with ISO 12117 2 Identification number 15UUEH 001 5 Cab protection FOPS Falling Objects Pro tective Structure Complies with ISO 10262 level 2 Product identification number E4E41FA0 6 Component seria...

Страница 60: ...llustration shows the machine in normal travel position In normal travel position the cab is over the idler wheels The travel reduction gears are at the rear of the upperstructure This manual uses the...

Страница 61: ...INTRODUCTION 48063128 27 10 2016 54...

Страница 62: ...SERVICE MANUAL Engine CX210C Crawler excavator LC version ISUZU engine GI 4HK1X TIER 3 48063128 27 10 2016 10...

Страница 63: ...10 7 10 206 Fuel filters 10 8 10 218 Fuel injection system 10 9 10 202 Air cleaners and lines 10 10 10 250 Turbocharger and lines 10 11 10 254 Intake and exhaust manifolds and muffler 10 12 10 501 Exh...

Страница 64: ...Engine 10 Engine and crankcase 001 CX210C Crawler excavator LC version ISUZU engine GI 4HK1X TIER 3 48063128 27 10 2016 10 1 10 001 1...

Страница 65: ...ecification 3 FUNCTIONAL DATA Engine Identification 5 External view 6 Static description 8 SERVICE Engine Prepare 10 Remove 12 Install 20 Check Engine oil 21 Compression test 22 Service instruction 24...

Страница 66: ...Lubrication oil amount 13 0 20 5 L 3 434 5 416 US gal Oil filter type Full flow filter with integral bypass valve cartridge type Oil cooled type Built in water cooled Cooling system Cooling type Water...

Страница 67: ...M Regulator type IC type Regulated voltage 28 5 V Weight 9 5 kg 20 9 lb Starter Type Manufacturer Nikko Voltage 24 V Output 5 kW 6 8 Hp Rated Time 30 s No of pinion gears 13 Direction of rotation towa...

Страница 68: ...Engine Engine and crankcase Engine Identification Engine number 023AF579 1 1 Engine number stamping 48063128 27 10 2016 10 1 10 001 5...

Страница 69: ...Engine Engine and crankcase Engine External view Engine structural diagram 03F011FB 1 05210A95 2 48063128 27 10 2016 10 1 10 001 6...

Страница 70: ...Engine Engine and crankcase 1507C342 3 48063128 27 10 2016 10 1 10 001 7...

Страница 71: ...n the coolant temperature engine speed or engine load and other data It purifies the exhaust gas by recirculating it The main components are the EGR valve EGR cooler and sensors Connecting rod cap bol...

Страница 72: ...ug and glow indicator lamp The preheat system operates when the engine coolant temperature is low and assists engine starting Lubricating system A full flow bypass integrated oil filter is used and th...

Страница 73: ...A WARNING Crushing hazard The lifting systems must be operated by qualified personnel who are aware of the correct procedures to follow Make sure all lifting equipment is in good condition and all hoo...

Страница 74: ...m 17 mm 36 mm Box wrench 24 mm Shackle with the required lifting capacity x 2 Wire rope with the required breaking load Lifting equipment with the required lifting capacity Marking pen Caps Plugs Wast...

Страница 75: ...ere with the frame Also cover with a rubber cap to protect against sparks 2 Remove the counterweight For details See Coun terweight Remove 39 140 3 Remove the pump For details See Pump Remove 35 106 4...

Страница 76: ...tely drain the coolant SMIL13CEX1231AB 4 8 Use a wrench 13 mm to loosen the 2 line bolts 1 and then disconnect the 2 lines 2 and 3 from the compressor Always remove the low pressure suction side line...

Страница 77: ...gine and hoses so that the connectors match at the time of assembly Install caps or plugs to the engine and hoses to pre vent any entry of water dust or dirt Clean the engine and hoses by spraying the...

Страница 78: ...plugs to the engine and hose to pre vent any entry of water dust or dirt SMIL13CEX1240AB 12 16 Remove the hose band 1 and then disconnect the fuel hose 2 Install caps or plugs to the engine and hoses...

Страница 79: ...or plugs to the engine and hose to pre vent any entry of water dust or dirt SMIL13CEX1244AB 16 20 Loosen the hose band 1 and then disconnect the heater hose 2 Install caps or plugs to the engine and...

Страница 80: ...EX1247AB 19 23 Use a wrench 7 mm to loosen the hose band 1 and then disconnect the air hose 2 Use caps to cover the line and hose to prevent any entry of water dust or dirt SMIL13CEX1248AB 20 24 Disco...

Страница 81: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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