7
6928035-R1
1
2
A
B
100mm
100mm
S1
S2
Instructions for Replacement of Sleeve
1
2
Wear
replaced when S1 is 5% thinner than S2. See point 4 of the
The inner fork is declared unfit for use and must be
Maintenance Schedule.
Caution:
The sleeves must be removed from the Manual
Reachforks before welding work on the
sleeves can proceed.
When surface A (dark grey) is worn to the extent that it is
level with or below surface B (light grey), then the wear
plate (2) must be replaced. If there are signs of wear
on the lower side of the sleeve (2) then it must also be
replaced. See point 4 of the Maintenance Schedule.
Wear Plate Welding Data:
•
Process: MAG (135), 210A, 28 VDC
Weld type: fillet weld a4, 1 layer
•
•
Cleaning: brush
•
Wire: 1 mm, EN 12534 / Mn3Ni1CrMo
•
Shielding gas: 80% Ar / 20% CO
2
, 15-16 L/min
•
Weld in wear plate notches
Position the Manual Reachforks at hip height,
tilt the mast of the forklift truck slightly
forward.
Remove the stop using the three clamping bushes that
connect it to the inner fork.
