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Part Number 9991200 01/26/05

57 / 56 / 53 Voyager Setup

Page 1 of 11

1. Install props and rudders; install

starboard side steering linkage first.

Make sure rudder cotter keys are

installed.

2. Remove fiberglass shipping top from

deck.  Also remove plastic off bridge.

Remove tape and clean areas where

bridge will set. Check for voids

along the top of the windows.

3. Apply sealant (white Sikaflex)

supplied in MAC kit, #8105901,

around deck where bridge will set.

Also check for voids in foam above

patio door.

NOTE:

  

Refer to attached pictures

for sealant and sealant tape place-

ment.  Apply sealant just prior to

setting bridge.

Also apply Sikaflex on top of the

poly strips located on the deck top.

4. The lifting points for the bridge are

the two lifting eyes each on the front

and aft of the bridge. Set bridge in

position over boat with bow down

resting in front of stern of bridge up

about 16”.  Long white plastic di-

vider board should be laid on

portside of deck where bridge seats

sit prior to setting bridge down.

NOTE:

  

If this is not done, you will

not be able to put the divider board

under the seats.

5. Run all wires up through bridge.

a. Connect davit wires and light

wires at port stern corner of

bridge.

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b. Pull coiled water drain hoses down

through holes in bridge and route

through holes in black air intake

vents.

c. Attach hoses to thru-hull fittings on

port and starboard side of boat in aft

engine compartment.

6. Set bridge in place; make sure hoses

and wires don’t get pinched.

7. With bridge set down in place, begin

securing it with fasteners supplied in

MAC kit.

a. Start by pulling down side bolsters in

pilothouse.

b. Install bolts (two port and two star-

board).

c. Run 6 screws both sides in salon.

d. Start in the forward corners above

the windshield and put 3 bolts on

each side of the pilothouse’s over-

head console.

e. Put 3 screws in the center above the

windshield.

f. Install screws above salon door from

outside.

g. When secured, seal all around pilot-

house opening inside.

h. Finish securing aft and reinstall

bolsters, starting from port to star-

board with windshield bolsters.

NOTE:

  

See drawing for screw locations

and quantities.  Also, apply sealant to

each individual screw before installing

it.

Содержание 53 Voyager

Страница 1: ...ivider board under the seats 5 Run all wires up through bridge a Connect davit wires and light wires at port stern corner of bridge 57 56 53 57 56 53 57 56 53 57 56 53 57 56 53 V V V V Vo o o o oy y y y ya a a a ag g g g ger Setup er Setup er Setup er Setup er Setup b Pull coiled water drain hoses down through holes in bridge and route through holes in black air intake vents c Attach hoses to thru...

Страница 2: ...s 10 Cosmetically seal bridge to deck using 732 multipurpose sealant Use black above windows and air intakes and white where white meets NOTE Leave a 3 inch long void in the forward corner of black air intake vents for drainage 11 Run wire under dash and icemaker a Hook up wet bar and icemaker hoses b Hook up mastlight antennas and radar scanner if optioned c Install the rest of the under seat div...

Страница 3: ...r 9991200 01 26 05 57 56 53 Voyager Setup Page 3 of 11 Section Above Pilothouse Door Same as above different view Section Above Pilothouse Door Notice how sealant tape goes up and around section Aft of Pilothouse ...

Страница 4: ...bottom of sealant tape SikaFlex 240 NOTE This section is critical because it keeps any water from entering the top sec tion of the salon door View Above Aft Salon Door Deck Above Salon Door Sealant tape should be placed 3 4 down from top of deck NOTE It is critical that the sealant tape and sealant are placed exactly as shown in the picture ...

Страница 5: ...be drilled and screws added three above center section and two above aft window Forward window section will have a bolt Port Salon Windows Over the two port salon windows behind the galley drill five holes spaced as shown Forward Port Salon Window This area will have a bolt NOTE Early serial numbered boats have two screws if the metal plate and bolt hole are not installed ...

Страница 6: ...Part Number 9991200 01 26 05 57 56 53 Voyager Setup Page 6 of 11 Above Port Salon Window Run sealant around bolt hole Section Above Port Salon Windows Section Above Starboard Salon Windows ...

Страница 7: ...Section Above Pilothouse Door Notice how sealant tape goes up and around track section Seal as picture illustrates Starboard View Front Corner and Side Place sealant 3 4 below top of lip on cut out Port Pilothouse Window Place sealant 3 4 below top of lip on cut out ...

Страница 8: ...0 01 26 05 57 56 53 Voyager Setup Page 8 of 11 Port Aft of Pilothouse Door Run sealant around bolt holes Above Port Salon Windows Run sealant around bolt hole Back Side of Pilothouse Run heavy bead of sealant against lip ...

Страница 9: ...Part Number 9991200 01 26 05 57 56 53 Voyager Setup Page 9 of 11 Port Aft Corner Seal around opening for bridge drain hose Starboard Aft Corner Seal around opening for bridge drain hose ...

Страница 10: ...ole 3 screws forward of the pilothouse door 3 screws across the pilothouse door 4 screws and 1 bolt aft of the pilothouse door 9 screws and 1 bolt on the port side 4 screws on the aft starboard side 3 screws in the center along the port side steps to the bridge 4 screws on the aft port side Salon 6 screws and 1 bolt on the starboard side 6 screws and 1 bolt on the port side Exterior 9 screws acros...

Страница 11: ... 11 of 11 Fastener Locations NOTE All screws and bolts should be installed at the time of assembly The bolts are labeled as such all other fasteners are screws 9 5 on 530 7 on 570 9 4 3 3 4 4 3 3 3 Bolts 3 Bolts 1 Bolt 1 Bolt 1 Bolt 1 Bolt 5 on 530 7 on 570 ...

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