Carrier IDEALCOMFORT 58MVC Скачать руководство пользователя страница 18

18

11 

NO PREVIOUS CO

DE – S

ta

tus 

code

are 

erased

 a

fter

 72

 hou

rs or can

 be

 manua

lly

 

erased

 by

 putting

 setup

 sw

itch

 S

W

1-1

 in 

the ON 

po

si

tion an

jumpering

 R, W/W1

and Y

/Y

2

 simul

tane

ously

 until

 sta

tu

co

de 

#11 i

fla

shed

.  Ru

n sy

stem

 through

 a

 low

-

heat, hig

h-hea

t, or

 cooling

 cy

cle to

 che

ck 

sy

stem

12 

BLO

W

ER ON

 AFTER PO

W

E

R UP

 –

 

(115V 

OR 24V)

 –

 Normal opera

tion

.  

Blow

e

r runs for

 90

 seconds, if uni

t i

pow

ered up durin

a ca

ll 

for

 hea

t (R-

W/W1

 clo

sed)

 or w

hen (R-

W

/W

1

 ope

n

s) 

during 

the

 blow

er o

n-delay

 period.  

13 

LI

MI

T C

IRCUI

T LOCKOUT – Lock

out 

occurs i

the

 limit or

 

flame

 rollo

ut sw

itch is 

open long

er 

than

 3

 minute

s or

 10

 

succe

ssiv

e limit 

trip

s o

ccurred

 duri

ng h

igh-

heat. 

 Contr

ol w

ill a

uto-re

se

t a

fter 3

 ho

urs. 

 

See code

 33. 

14 

IGNIT

ION LOCK

O

U

T – Sy

stem 

faile

d

 to 

ignite

 ga

s an

d pr

ove flame

 in

 4

 attemp

ts. 

 

Control

 w

ill auto-re

set a

fte

r 3

 hour

s. 

 S

e

sta

tu

s code

 34

21 

GAS HEAT

ING L

O

CKOUT – Turn

 off 

pow

e

r and w

ait 5

 minute

to

 retry

.  Che

ck 

for:

 

Stu

ck close

d

 ga

s valv

e

 relay

 on con

tro

l. 

 

Misw

ire 

or shor

t to

 gas 

v

alv

w

ire. 

22 ABNORMAL 

FLAM

E-PROVING

 S

IGN

AL 

Flame is prov

ed w

h

ile ga

s v

alv

e is de-

energize

d.  

Indu

cer

 w

ill run un

til

 fa

ult i

cleared

.  Che

ck 

for: 

 

Stu

ck open

 or

 lea

ky

 gas v

a

lv

e. 

23 

PRESSURE SW

IT

CH DI

D NOT OPEN – 

Chec

k for:

 

- Obstru

cted

 pre

ssur

e

 tu

be. 

- Pressure

 sw

itch 

stu

ck 

closed. 

24 

SECONDARY

 VOLTAGE FUSE 

IS

 OP

EN  

 

Chec

k for:

 

 - 

Short 

ci

rcu

it 

in 

se

co

ndary

 v

oltage 

(2

4V)

 

w

iring 

including

 the

rmosta

lead

s.  

Discon

nect thermo

sta

lead

s to

 isol

ate

 

shor

t cir

cui

t. 

32 

LOW

-HEAT PRESSURE SW

IT

CH DID 

NOT CLOSE 

OR R

E

OPENED –

 If ope

ns 

during bl

ow

er on-d

elay

 period, 

blow

er w

ill 

come o

n

 for

 the

 sel

ecte

d

 bl

ow

er off-del

ay

.  

If open

s w

ithin

 5

 minute

s a

fter i

gniti

on 

the 

nex

t heating

 cy

cle 

w

ill be restri

cted 

to

 

high-hea

t.  Che

ck 

for: 

 - 

Proper 

v

ent 

si

zing

Low

 inlet ga

s pre

ssure (i

f L

G

PS

 u

sed). 

Restri

cted combu

stion 

air

 supply

Discon

nected

 or

 ob

str

ucted

 pre

ssu

re 

tubing

Defectiv

e or mi

sw

ired pre

ssure

 sw

itch

es 

Ex

cessiv

e

 w

ind. 

 If problem 

per

si

sts 

tu

rn 

setu

p

 sw

itch

 S

W

1-

ON. 

- Plugged 

cond

ensa

te 

drain

Wa

ter 

in v

ent p

ipin

g, p

ossible

 sagging

 

p

ip

e.

33 

LI

MI

T C

IRCUI

T FAULT – Indicat

e

s t

h

limit 

o

r flame rollou

sw

itch

 is

 open or the 

furna

ce 

is opera

tin

g

 in 

high-hea

t only

 

mode due

 to

 2

 su

ccessiv

e low

- or 

medium-heat limit 

trips. 

 Blow

er w

ill ru

n fo

4 min. or

 un

til o

p

en

 sw

itch

 rema

ke

w

hichev

er is longer

.  If open

 longer

 tha

n

 3 

min., code 

chan

ges to

 lo

ckout #13

.  

If 

open le

ss 

than

 3 mi

n.

 statu

s co

de #3

continue

to 

fla

sh

 u

n

til 

blow

er shu

ts o

ff

.  

Flame rollou

sw

itch requir

es manual

 

rese

t.

  C

h

e

ck 

for

 

Proper rear

 air baffle. 

- Loose

 blow

er 

w

h

eel. 

Defectiv

e

 sw

itch

 or

 conne

cti

o

ns. 

Improper

 low

- or m

e

dium-heat ga

inp

ut 

adjustment.

Improper

 or

 misali

g

n

ed limi

t an

d/or

 limi

shield

Stu

ck high-

heat 

sol

e

noid in

 ga

s v

alv

e. 

34 

IGNIT

ION PROV

IN

G FAILURE

 – 

If

 fla

me is 

not 

sen

sed

 durin

the trial 

for

 igni

tion

 

period, the 

con

trol

 w

ill repeat 

the

 igni

ti

o

sequen

ce

 3 mor

e

 ti

mes be

fore

 lo

ckout 

#14 

occurs.  

If 

flame 

sig

nal i

s lo

st d

u

ring

 th

blow

er on-delay

 period, blow

er w

ill co

me on 

for the

 sele

cted

 blo

w

er 

off-delay

.  

Che

ck 

the follow

ing 

it

ems first 

before pro

ceed

ing 

to the

 nex

step

 

Gas v

a

lv

e turned

 off. 

- Manual 

shut-off 

v

a

lv

e. 

Green/Y

e

llow

 w

ire MUST be 

conne

cte

d

 

to furna

ce

 sheet 

m

e

tal. 

Flame sen

sor

 must not be

 groun

ded. 

To 

dete

rmine 

w

h

ether the problem is 

in

 th

gas v

a

lv

e, ignite

r, o

r flame 

sen

sor 

the

 

sy

stem can

 be oper

ated

 in compone

n

t test 

mode.  

To che

ck th

igni

ter

 remov

e

 th

thermo

sta

t conn

e

cti

o

from the con

trol

rese

t pow

er, and

 p

u

se

tup 

sw

itch

 S

W

1-6 in

 

the ON 

po

si

tion to

 sta

rt 

th

e componen

t te

st.  

Does the

 igni

ter glo

w

 orange/w

hite 

by

 the 

end 

o

f the

 15 se

co

nd 

w

a

rm-up 

period

Unplug 

igni

ter

 harn

ess from con

trol

 an

repeat componen

test by

 turni

n

se

tup

 

sw

itch S

W

1-6

 OFF and then back 

ON.  

Check for 1

1

5V 

betw

een pin 3 a

n

NEUTRAL-L2 on 

th

e co

ntro

l.  

Wa

s 115

V

 

presen

for

 the 1

5

 second

 period

Check conne

cti

o

ns and 

re

try

.  

If curren

t i

s near

 ty

pical

 v

alue 

(4.0-6

.0

 nominal)

 a

n

d burne

rs 

w

ill 

not stay

 on, 

rep

e

at che

ck 

in high-h

eat. 

 If bur

ners w

ill 

stil

l no

stay

 on repl

ace 

control.  

If 

b

u

rner

s operate

 in

 

high-hea

t then

 sw

itch to

 

medium-heat, che

ck 

mani

fold

 

pressure

.  

If 

OK

, ch

eck 

burner carry

ov

er 

and 

flame

 

sen

sor loca

tion

.  

Clean flame 

sen

sor

 w

ith fin

steel w

ool 

and re

che

ck 

curren

t.  Nominal

 curren

t i

4.0 

to

 6.0 mi

croam

ps.  

Is 

curren

t n

e

ar 

ty

pical v

alue?  

Replace

 ele

ctro

de. 

 

Will

 main 

burner

ig

nite

 and

 stay

 on? 

Replace

 fur

nace

 co

ntrol

.  

Fi

xed. 

NO

YE

S

 

YE

S

 

YE

S

 

NO

NO

15 

BLO

W

ER 

MOTOR LOCKOUT 

– Indi

ca

tes 

the blow

er 

failed

 to reach

 250

 RPM 

or

 the 

blow

e

r failed

 to

 co

mmunicate

 w

ithin 3

0

 

seconds a

fte

r be

ing

 tur

n

ed 

ON in

 tw

succe

ssiv

e

 heating

 cy

cles.  

Contro

l w

ill 

auto-re

se

t a

fter 

3 h

o

urs. 

 See

 code 

41. 

45 CONTROL 

CI

RCUI

TRY 

LOCKOUT Au

to-re

set 

afte

r 1

 hour

 lo

ckout due

 

to:

- Flame 

cir

cui

failu

re

Gas v

a

lv

e relay

 stu

ck 

open.

- Softw

are 

che

ck 

err

or. 

Reset pow

er to

 cle

ar 

lockout.  Repla

ce

 control

 

if code

 repea

ts. 

Replace

 fur

n

ace

 co

ntrol

.  

Check for 

con

tinui

ty

 in the 

harness 

and igniter

.  

Repla

ce 

defe

ctiv

e

 com

p

o

n

e

n

t.

  

Reconne

ct the R

 th

ermostat lead

 and

 set 

thermo

sta

to

 c

a

ll 

fo

r hea

t.

  Con

n

ec

v

oltmeter a

cro

ss ga

s v

a

lv

e connection

s. 

 

Does ga

s v

a

lv

e receiv

e 24V?  

Does ga

s v

a

lv

e open and

 allow

 gas 

to

 

flow

?  

Do the

 main

 burner

s ig

nite?

  

Do the

 main

 burner

stay

 on?  

Allow

 unit 

to

 drop

 to low

-heat, 

and che

ck 

manifold

 pre

ssu

re. 

 

Repeat te

st to che

ck for

 

intermi

tten

t opera

ti

o

n.  

Check that all

 ga

s v

alv

es are 

turned

 on

.  Repla

ce

 v

a

lv

e.  

Check conne

cti

ons. 

 If 

OK

replace

 control. 

 

Chec

k for:

 

- Inadequa

te

 flame

 carry

o

v

e

or rough

 igni

tion

Low

 inlet ga

s pre

ssure. 

- Proper 

firin

g

 ra

te

- Air 

lea

kage

 arou

nd 

igniter

 

bracket.

Repeat call

 for 

h

e

at 

and

 che

ck flame

 

sen

sor cur

rent 

duri

ng 

trial for

 igni

tion

 

period.  

Is 

the

 DC 

microamp

s bel

o

w

 0.5?  

YE

S

 

YE

S

 

YE

S

 

YE

S

 

Y

ES 

NO

NO

NO

NO

NO

NO

43 

LO

W

-HE

AT PRES

SURE S

W

ITCH OP

EN 

W

H

IL

E MEDIUM-H

EAT PRESSURE 

S

W

IT

C

H

 IS

 C

L

OS

ED

 - 

 C

h

e

ck

 fo

r: 

Low

-heat 

pre

ssure sw

itch stu

ck 

open

Discon

nected

 or

 ob

str

ucted

 pre

ssu

re 

tubing

- Improper

 pre

ssure 

sw

itch 

w

iring. 

Low

 inlet ga

s pre

ssure (i

f L

G

PS

 u

sed). 

- Plugged 

cond

ensa

te 

drain

Wa

ter 

in v

ent p

ipin

g, p

ossible

 sagging

 

pipe.

A07582

58MV

C

Содержание IDEALCOMFORT 58MVC

Страница 1: ...ED ISO 9001 2000 SAFETY CONSIDERATIONS Recognize safety information This is the safety alert symbol When you see this symbol on the unit and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARNING CAUTION and NOTE These words are used with the safety alert symbol DANGER identifies the most serious hazards which will result in severe perso...

Страница 2: ...ARGING YOUR BODY S ELECTROSTATIC CHARGE TO GROUND 2 Firmly touch a clean unpainted metal surface of the furnace chassis which is close to the control Tools held in a person s hand during grounding will be satisfactorily discharged 3 After touching the chassis you may proceed to service the control or connecting wires as long as you do nothing that recharges your body with static electricity for ex...

Страница 3: ...washable filter clean filter by spraying cold tap water through filter in opposite direction of airflow Rinse filter and let dry Oiling or coating of the filter is not recommended 5 If equipped with factory specified disposable media filter replace only with a factory specified media filter of the same size FILTER RETAINER WASHABLE FILTER IN FURNACE WASHABLE FILTER OR DISPOSABLE MEDIA FILTER IN FI...

Страница 4: ...clips on blower wheel vanes Do not bend wheel or blades as balance will be affected 8 If greasy residue is present on blower wheel remove wheel from the blower housing and wash it with an appropriate degreaser To remove wheel a Mark blower wheel location on shaft before disassembly to ensure proper reassembly b Loosen setscrew holding blower wheel on motor shaft NOTE Mark blower mounting arms and ...

Страница 5: ...ube from gas valve regulator fitting 7 Unplug igniter from harness 8 Remove igniter leads from slot in manifold grommet 9 Remove screws that secure manifold to burner box See Fig 6 NOTE Do not remove burner box from cell panel 10 Remove manifold orifices and gas valve as 1 assembly 11 Remove screws attaching burner assembly in burner box NOTE Use care when removing and reinstalling burners not to ...

Страница 6: ...T BE PLACED IN THIS SLOT A05074 Fig 7 Igniter Wire Placement PRIMARY HX INLET OPENINGS A96305 Fig 8 Cleaning Inlet Openings of Primary Heat Exchangers PAM RTV A93087 Fig 9 Combustion air Intake Housing Gasket Repair 58MVC ...

Страница 7: ...lure to follow this warning could result in personal injury death or property damage Gas valve switch MUST be facing forward or tilted slightly WARNING FIRE OR EXPLOSION HAZARD Failure to follow this warning could result in personal injury or death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks ...

Страница 8: ...ion air intake housing If foamed gasket was removed check for any damage If gasket is damaged in any way it must be repaired To repair remove damaged gasket section apply sealant releasing agent such as PAM cooking spray or equivalent must not contain corn nor canola oil halogenated hydrocarbons nor aromatic content to prevent inadequate seal from occurring to burner box and apply a small bead of ...

Страница 9: ...ccur If leaks are found correct the problem 15 Check for gas leaks 16 Replace main furnace door RTV PAM A93081 Fig 12 Gasket on Collector Box FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury death or property damage Never test for gas leaks with an open flame Use a commercially available soap solution made specifically for the detection of leaks to check all...

Страница 10: ...ensor The 24 v circuit contains an automotive type 3 amp fuse located on the furnace control See Fig 16 Any direct shorts of the 24 v wiring during installation service or maintenance will cause this fuse to blow If fuse replacement is required use ONLY a fuse of identical size The furnace control LED will flash status code 24 when fuse needs to be replaced With power to the unit disconnected chec...

Страница 11: ...e condensate enters open drain See Fig 19 UNIT DAMAGE HAZARD Failure of plastic components may occur Do not use ethylene glycol Prestone II antifreeze coolant or equivalent automotive type CAUTION 6 Replace drain connection cap and clamp to inducer housing 7 Replace main furnace door 8 Propylene glycol need not be removed before restarting furnace WIRING DIAGRAMS See Fig 15 16 and 21 for the Delux...

Страница 12: ...e through 1 heat cycle to check for proper operation and check LED status j If furnace is operating properly and LEDs indicateproper operation replace main furnace door 3 The control can also assist in troubleshooting by performing a Component Test The Component Test will functionally operate all furnace components except the gas valve NOTE The component test feature will not operate if the furnac...

Страница 13: ... LED LIGHTS SW1 SETUP SWITCHES AND BLOWER OFF DELAY MODEL PLUG CONNECTOR AIR CONDITIONING A C AIRFLOW SETUP SWITCHES USER INTERFACE OR ADVANCED PRODUCT MONITOR CONNECTOR CONTINUOUS FAN CF AIRFLOW SETUP SWITCHES OAT CONNECTOR HUMIDIFIER TERMINAL 24 VAC 0 5 AMP MAX ACRDJ AIR CONDITIONING RELAY DISABLE JUMPER FLASH UPGRADE CONNECTOR FACTORY ONLY SW4 SETUP SWITCHES BOARD SERIAL NUMBER EXAMPLE V12 HK42...

Страница 14: ...F MINIMUM INSTALLED AMBIENT OR FREEZE PROTECTION REQUIRED A93058 Fig 17 Freeze Protection A99118 Fig 18 Inducer Housing Drain Tube A99119 Fig 19 Funnel in Drain Tube and Antifreeze Running Through Trap 58MVC ...

Страница 15: ...15 A07564 Fig 20 Service Label 58MVC ...

Страница 16: ...16 A06677 Fig 21 Wiring Diagram 58MVC ...

Страница 17: ...switch SW1 1 in the ON position and jumpering R W W1 and Y Y2 simultaneously setup switch SW1 1 in the OFF position Was there a previous status code other than 11 Go to section below for the status code Does the control respond to W W1 W2 Y1 Y Y2 and G 24V thermostat signals Run system through a low heat medium heat high heat or cooling cycle to check operation Status codes are erased after 72 hou...

Страница 18: ...l is lost during the blower on delay period blower will come on for the selected blower off delay Check the following items first before proceeding to the next step Gas valve turned off Manual shut off valve Green Yellow wire MUST be connected to furnace sheet metal Flame sensor must not be grounded To determine whether the problem is in the gas valve igniter or flame sensor the system can be oper...

Страница 19: ...en wire or bad terminal on either the RED or GREEN wire between the furnace control and the blower motor YES Is there 5 VDC at PL13 2 YELLOW and PL13 4 GREEN Is there 5 VDC at PL3 3 YELLOW and PL3 2 GREEN NO NO You have an open wire or bad terminal on the YELLOW wire between the furnace control and the blower motor YES YES The voltage just measured should be very stable and should not fluctuate mo...

Страница 20: ...panion book Classroom ServiceTraining plus hands on the products in our labs can mean increased confidence that really pays dividends in faster troubleshooting fewer callbacks Course descriptions and schedules are in our catalog CALL FOR FREE CATALOG 1 800 644 5544 Packaged Service Training Classroom Service Training Copyright 2007 Carrier Corp S 7310 W Morris St S Indianapolis IN 46231 Manufactur...

Отзывы: