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Carrier CRECOMZR 004A01 Series, Руководство по установке

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Table 1 — Package Usage and Contents

ACCESSORIES

The EconoMi$er has several field-installed accessories

available to optimize performance. The accessory options
include:
•

2-Stage Power Exhaust

•

Return Air Temperature Sensor/Wiring Harness

•

Outdoor Air Enthalpy Sensor

•

Return Air Enthalpy Sensor/Wiring Harness

•

CO

2

 Sensor (wall mount) or duct mount with accessory

aspirator box

•

Aspirator  Box

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can

be hazardous due to system pressures and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.

When working on air-conditioning equipment, observe pre-

cautions in the literature, tags, and labels attached to the unit,
and other safety precautions that may apply. Be sure installa-
tion conforms to all applicable local and national codes.

VERTICAL ECONOMIZER INSTALLATION

(CRECOMZR004A01, 005A01)

1. To remove the existing unit filter access panel, raise

the panel and swing the bottom outward. The panel is
now disengaged from the track and can be removed.
Remove the indoor coil access panel and discard. See
Fig. 3.
Controller should be mounted in vertical position as
shown in Fig. 1 and Fig. 2.

2. Assemble the hood assembly as follows:

Remove the EconoMi$er hood from its packaging.
Locate the outdoor air opening panel. See Fig. 4.

3. Install the 

1

/

8

 x 

3

/

4

 in. and 

1

/

2

 x 

3

/

4

 in. seal strip on the

exhaust air hood side panels and the bottom bracket.
Assemble the exhaust air hood to the outdoor air open-
ing panel as shown in Fig. 4, using the screws pro-
vided.  Do not attach hood assembly to unit at this
time.

4. Install the 

1

/

8

 x 

3

/

4

 in. seal strip on the outdoor air hood

top and side panels. Assemble the outdoor air hood to
the outdoor air opening panel as shown in Fig. 5, using
the screws provided. Do not attach hood assembly to
the unit at this time.

5. Slide the outdoor air inlet screens into the screen track

on the hood side panels. While holding the screens in
place, fasten the screen retainer to the hood using the
screws provided. Repeat the process for the barometric
exhaust air screen. Do not attach completed (Fig. 6)
hood assembly to unit at this time.

UNIT

PACKAGE NO.

QTY

CONTENTS

3 to 6

Ton

Vertical 

CRECOMZR

004A01

1

Outdoor Air Opening Panel

1

Outdoor Air Hood Top

2

Outdoor Air Hood Sides

1

Exhaust Air Hood Top

2

Exhaust Air Hood Sides

1

Exhaust Air Bottom Bracket

2

Screen Retainers

2

Outdoor Air Inlet Screens

1

Exhaust Air Screen

60

3

/

4

 in. No. 10 screws

1

Seal Strip — 

1

/

8

 x 

3

/

4

 in.

1

Seal Strip — 

1

/

2

 x 

3

/

4

 in.

1

Outdoor Air Block-Off Plate

1

EconoMi$er Assembly

1

Supply Air Sensor

7

1

/

2

to

12

1

/

2

Ton

Vertical 

CRECOMZR

005A01

1

Outdoor Air Opening Panel

1

Outdoor Air Hood Top

2

Outdoor Air Hood Sides

1

Exhaust Air Hood Top

2

Exhaust Air Hood Sides

1

Exhaust Air Bottom Bracket

2

Screen Retainers

2

Outdoor Air Inlet Screens

1

Exhaust Air Screen

60

3

/

4

 in. No. 10 screws

1

Seal Strip — 

1

/

8

 x 

3

/

4

 in.

1

Seal Strip — 

1

/

2

 x 

3

/

4

 in.

1

Outdoor Air Block-Off Plate

1

Return Air Block-Off Plate

1

EconoMi$er Assembly

1

Supply Air Sensor

3 to 6

Ton

Horizontal 

7

1

/

2

  to 

12

1

/

2

Ton

Horizontal 

CRECOMZR

 006A01

(3 to 6 Ton only)

OR

CRECOMZR

 007A01

1

Outdoor Air Opening Panel

1

Outdoor Air Hood Top

2

Outdoor Air Hood Sides

1

Exhaust Air Hood Top

2

Exhaust Air Hood Sides

1

Exhaust Air Bottom Bracket

2

Screen Retainers

2

Outdoor Air Inlet Screens

1

Exhaust Air Screen

60

5

/

8

 in. No. 10 Screws

1

Seal Strip - 

1

/

8

 x 

7

/

8

 in.

1

Seal Strip - 

3

/

4

 x 

3

/

4

 in.

1

Outdoor Air Block-off Plate

1

EconoMi$er Assembly

1

Supply Air Sensor

Included with the 
CRECOMZR 007A01
only

1
1
1
4

Return Air Block-off Plate
Return Air Top Filler Plate
Side Seal Bracket
Fastener Clips

Before performing service or maintenance operations on
unit, turn off main power switch to unit. If gas unit, shut off
gas supply before shutting off main power. Electrical shock
can cause personal injury or death. TAG DISCONNECT
SWITCH WITH A SUITABLE WARNING LABEL.

OUTDOOR-AIR
OPENING ACCESS PANEL

FILTER ACCESS
PANEL

Fig. 3 — Typical Access Panel Locations

(Vertical Economizer)

OUTDOOR AIR
OPENING PANEL

SEAL STRIP

EXHAUST AIR SCREEN

EXHAUST AIR
HOOD TOP

SCREEN
RETAINER

EXHAUST AIR
HOOD SIDES

EXHAUST AIR
BOTTOM BRACKET

Fig. 4 — Exhaust Air Hood Assembly

(Vertical EconoMi$er)

Содержание CRECOMZR 004A01 Series

Страница 1: ...wo functions for the EconoMi er controller it determines the availability of free cooling EconoMi er changeover and it disables compressors at low ambient temperatures mechanical cooling lockout When free cooling is available the EconoMi er sequences free cooling with up to two stages of mechanical cooling to maintain comfort in the space When free cooling is not avail able the EconoMi er modulate...

Страница 2: ...ainer to the hood using the screws provided Repeat the process for the barometric exhaust air screen Do not attach completed Fig 6 hood assembly to unit at this time UNIT PACKAGE NO QTY CONTENTS 3 to 6 Ton Vertical CRECOMZR 004A01 1 Outdoor Air Opening Panel 1 Outdoor Air Hood Top 2 Outdoor Air Hood Sides 1 Exhaust Air Hood Top 2 Exhaust Air Hood Sides 1 Exhaust Air Bottom Bracket 2 Screen Retaine...

Страница 3: ...4 12 Mount the supply air temperature sensor to the lower left portion of the indoor blower housing with the two 2 screws provided see Fig 15 Connect the violet and pink wires to the corresponding connections on the supply air temperature sensor Replace the indoor fan motor access panel SEAL STRIP SEAL STRIP OUTDOOR AIR HOOD TOP SCREEN RETAINER OUTDOOR AIR INLET SCREENS OUTDOOR AIR HOOD SIDES ASSE...

Страница 4: ...ETURN AIR SENSOR VIOLET WHITE RED OAT COM OAH 15 V RAT COM RAH 15 V ECONOMI ER CONTROLLER PINK TEMP TEMP VIOLET SUPPLY AIR TEMPERATURE SENSOR V 24 COM VAC SENSOR CO2 COM DAT COM REM POT COM LED COM CO2 CO2 LEGEND Fig 11 EconoMi er Wiring OAT Outdoor Air Thermostat Fig 12 EconoMi er Sensor Wiring ...

Страница 5: ...1 BLU GRAY H4 SECONDARY 230VAC X4 X1 HT01AH850 460 VAC RED H1 GRAY H2 SECONDARY 230VAC X4 X1 HT01AH859 575 VAC 23 13 11 21 230VAC OR BLACK L1 BLUE L2 COMPRESSOR 1 CONTACTOR FIELD SUPPLIED WIRING GREEN GND 2 x 4 IN HANDY BOX X3 X2 H2 H3 X2 X3 TO FUSED DISCONNECT Fig 13 Wiring Diagram for Power Exhaust System Fig 14 Indoor Fan Motor Access Panel Location FAN 1 FAN 2 CAPACITOR 2 CAPACITOR 1 RELAY 2 R...

Страница 6: ... EconoMi er plug into the unit wiring harness 9 Remove the shipping tape from the barometric relief dampers and ensure the dampers move freely See Fig 18 10 Remove the indoor fan motor access panel see Fig 14 11 Mount the Supply Air SA temperature sensor to the lower left portion of the indoor blower housing with the screws provided See Fig 15 12 Connect the violet and pink wires to the correspond...

Страница 7: ...n retainer to the hood using the screws provided Repeat the process for the EA screen 5 Install the complete hood assembly on the unit and secure using the screws provided See Fig 22 ITEM QUANTITY PART NO DESCRIPTION 1 1 50DK508295 Label JCI Economizer 2 5 AL48AM217 Screw 3 1 50CK504722 Label 4 1 HY76TB035 Wire Tie 5 1 AL56AU126 Screw 6 1 50HJ402257 Upper Filter Panel Assembly or reuse existing pa...

Страница 8: ...aust hood 1 Install the 3 4 x 3 4 in seal strip on the top panel of the power exhaust hood Install the 1 8 x 7 8 in seal strip on the power exhaust hood side panels and bottom panel Assemble the power exhaust side panels then bottom panel as shown in Fig 23 2 Attach the hood top panel to the side panels 3 Skip Step 4 if this is a retrofit installation 4 Assemble the OA side panels then top panel t...

Страница 9: ...ure the complete hood assembly to the rooftop using the screws provided POWER EXHAUST HOOD SIDE BRACE POWER EXHAUST HOOD TOP PANEL U CLIPS 4 FAN ASSEMBLY POWER EXHAUST HOOD SCREEN POWER EXHAUST HOOD BOTTOM PANEL EXHAUST FAN DIVIDER PLATE U CLIP 4 POWER EXHAUST HOOD SIDE NO 10 SHEET METAL SCREW 4 POWER EXHAUST HOOD SCREEN Fig 26 Power Exhaust Hood Cross Section Fig 27 U Clip Installation 1 2 3 1 2 ...

Страница 10: ... orientation for a vertical EconoMi er and Fig 36 for a horizontal EconoMi er 2 Open the barometric relief dampers 3 Mount the bracket to the inside of the EconoMi er using a 5 16 in nut driver and the two No 10 self drilling screws provided TO WIRE THE RETURN AIR TEMPERATURE SENSOR OR THE RETURN AIR ENTHALPY SENSOR 1 Remove the knockout plug See Fig 36 or 37 2 Feed the wires through the knockout ...

Страница 11: ...o rotate SW no 1 adjuster downward toward zero until resistance is encountered Turn the adjuster in the opposite direc tion until the first stage is energized See Fig 38 or 39 Adjusting Switch 2 SW no 2 has an adjustable trip point from 20 to 90 degrees The adjuster for SW no 2 is factory set at 63 degrees To change the factory setting 1 Reset the Minimum Position Set Point located on the controll...

Страница 12: ...entilation Air Minimum Position Set Up If ven tilation air is not required proceed to Step 5 If ventilation air is required perform the following 1 The indoor fan must be on to set the ventilation air Either put the thermostat in the continuous fan mode or jumper the R and G terminals at the rooftop unit con nection board 2 Locate the minimum position MIN POS potentiome ter Turn the potentiometer ...

Страница 13: ...er amount of outdoor air to enter the unit If the SAT drops below 53 F the outdoor air damper modulates closed to reduce the amount of outdoor air When the SAT is between 53 and 57 F the EconoMi er maintains its position If outdoor air alone cannot satisfy the cooling requirements of the conditioned space and the OAT is above the MECH CLG LOCKOUT set point the EconoMi er integrates free cooling wi...

Страница 14: ... if desired The flash code priorities are as follows 1 On Off or continuous flash 2 Critical fault 3 Non critical fault If any sensors are opened shorted or removed the EconoMi er determines whether the failure is critical or non critical and flashes the appropriate code See Table 7 for proce dures If a non critical sensor fault occurs i e outdoor air humidity the EconoMi er automatically reconfig...

Страница 15: ...he Indoor Evaporator Fan Contactor IFC or that 24 VAC is present at the Indoor Evaporator Fan On IFO terminal Check whether 24 VAC is present at Plug PL6 1 red wire and or PL6 3 black wire If 24 VAC is not present check wiring See unit label diagram Check proper thermostat connection to G on the connection board No Power to EconoMi er Controller Check to ensure that 24 VAC is present across Termin...

Страница 16: ...e between the wires The values should be the same as the original test If the temperature versus resistance does not coincide with the appropriate value replace the sensor Make sure the tan and violet wires are connected on both ends at the sensor and the controller Damper Position Less than Minimum Position Set Point Supply Air Low Limit Strategy Controlling The supply air temperature is less tha...

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