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22

Normal Operation

An LED (light--emitting diode) indicator is provided on the

integrated gas unit controller (IGC) to monitor operation. The IGC
is located by removing the control access panel (see Fig. 20).

During normal operation, the LED is continuously on (See Table 7
for error codes).

Airflow and Temperature Rise

The heating section for each size unit is designed and approved for

heating operation within the temperature--rise range stamped on the
unit rating plate.
Table 11 and 12 show the approved temperature rise range for each
heating input, and the air delivery cfm at various temperature rises

for a given external static pressure. The heating operation airflow

must produce a temperature rise that falls within the approved
range.
Refer to Indoor Airflow and Airflow Adjustments section to adjust
heating airflow when required.

Heating Sequence of Operation (Single Phase Models)

(See Fig. 14 and unit wiring label)

On a call for heating, terminal W of the thermostat is energized,
starting the induced-draft motor for a 5 second pre-purge. When

the pressure switch senses that the induced-draft motor is moving
sufficient combustion air, the burner sequence begins.

This

function is controlled by the integrated gas unit controller (IGC).

The indoor (evaporator) –fan motor is energized 30 seconds after
flame is established. When the thermostat is satisfied and W is

de-energized, the burners stop firing and the indoor (evaporator)
fan motor shuts off after a 90 second time-off delay. Please note

that the IGC has the capability to automatically reduce the indoor

fan motor on delay and increase the indoor fan motor off delay in
the event of high duct static and/or a partially-clogged filter.

Heating Sequence of Operation (3 Phase Models)

(See Fig. 15 and 16 and unit wiring label.)
On a call for heating, terminal W of the thermostat is energized,
starting the induced--draft motor. When the pressure switch senses

that the induced--draft motor is moving sufficient combustion air,
the burner sequence begins. This function is performed by the

integrated gas unit controller (IGC). The indoor (evaporator)--fan
motor is energized 45 sec after flame is established. When the

thermostat is satisfied and W is de--energized, the burners stop

firing and the indoor (evaporator) fan motor shuts off after a
45--sec time--off delay. Please note that the IGC has the capability

to automatically reduce the indoor fan motor on delay and increase
the indoor fan motor off delay in the event of high duct static

and/or partially--clogged filter.

Limit Switches

Normally closed limit switch (LS) completes the control circuit.
Should the leaving--air temperature rise above the maximum

allowable temperature, the limit switch opens and the control

circuit “breaks.” Any interruption in the control circuit instantly
closes the gas valve and stops gas flow to the burners. The blower

motor continues to run until LS resets.
When the air temperature at the limit switch drops to the

low--temperature setting of the limit switch, the switch closes and
completes the control circuit. The direct--spark ignition system

cycles and the unit returns to normal heating operation.

Table 7 – LED Indications

STATUS CODE

LED INDICATION

Normal Operation

2

On

No Power or Hardware Failure

Off

Check fuse, low voltage circuit

1 Flash

Limit Switch Fault

2 Flashes

Flame Sense Fault

3 Flashes

Four Consecutive Limit Switch Faults

4 Flashes

Ignition Lockout Fault

5 Flashes

Pressure Switch Fault

6 Flashes

Rollout Switch Fault

7 Flashes

Internal Control Fault

8 Flashes

Temporary 1 hr auto reset

1

9 Flashes

NOTES:

1.This code indicates an internal processor fault that will reset itself in one

hr. Fault can be caused by stray RF signals in the structure or nearby. This

is a UL requirement.

2. LED indicates acceptable operation. Do not change ignition control

board.

3. When W is energized the burners will remain on for a minimum of 60 sec.

4. If more than one error code exists they will be displayed on the LED in

sequence.

Rollout Switch

The function of the rollout switch is to close the main gas valve in

the event of flame rollout. The switch is located above the main
burners. When the temperature at the rollout switch reaches the

maximum allowable temperature, the control circuit trips, closing
the gas valve and stopping gas flow to the burners. The indoor

(evaporator) fan motor (IFM) and induced draft motor continue to
run until switch is reset. The IGC LED will display FAULT CODE

7.

Step 3 — Start--up Cooling and Make Adjust-

ments

Complete the required procedures given in the Pre--Start--Up
section before starting the unit. Do not jumper any safety devices

when operating the unit. Do not operate the compressor when the
outdoor temperature is below 40

F (4.4

C) (unless accessory

low--ambient kit is installed). Do not rapid--cycle the compressor.

Allow 5 minutes between on cycles to prevent compressor damage.

Checking Cooling Control Operation

Start and check the unit for proper cooling control operation as

follows:

1. Place room thermostat SYSTEM switch in OFF position.

Observe that blower motor starts when FAN switch is
placed in ON position and shuts down when FAN switch is

placed in AUTO position.

2. Place SYSTEM switch in COOL position and FAN switch

in AUTO position. Set cooling control below room
temperature. Observe that compressor, condenser fan, and
evaporator blower motors start. Observe that cooling cycle

shuts down when control setting is satisfied. The evaporator
fan will continue to run for 90 sec.

3. When using an auto--changeover room thermostat, place

both SYSTEM and FAN switches in AUTO positions.

Observe that unit operates in Heating mode when
temperature control is set to call for heating (above room
temperature) and operates in Cooling mode when

temperature control is set to call for cooling (below room
temperature).

IMPORTANT

: Three--phase, scroll compressors are direction

oriented. Unit must be checked to ensure proper compressor
3--phase power lead orientation. If not corrected within 5 minutes,
the internal protector will shut off the compressor. The 3--phase
power leads to the unit must be reversed to correct rotation. When
turning backwards, the difference between compressor suction and
discharge pressures will be minimal.

48V

L

--

(C

,D

)

Содержание Comfort 48VL-C

Страница 1: ...ck Heating Control 13 Check Gas Input 14 Adjust Gas Input 14 Check Burner Flame 15 Normal Operation 22 Airflow and Temperature Rise 22 Heating Sequence of Operation 22 Limit Switches 22 Rollout Switch...

Страница 2: ...l gas installations RECEIVING AND INSTALLATION Step 1 Check Equipment Identify Unit The unit model number and serial number are stamped on the unit information plate Check this information against shi...

Страница 3: ...it if it has been under water Step 5 Rig and Place Unit Rigging and handling of this equipment can be hazardous for many reasons due to the installation location roofs elevated structures etc Only tra...

Страница 4: ...4 A180293 Fig 3 24 36 Unit Dimensions 48VL C D...

Страница 5: ...5 Fig 4 42 60 Unit Dimensions 48VL C D...

Страница 6: ...6 778 46 1 1170 Large CPRFCURB013B00 14 356 14 356 43 9 1116 42 2 1072 Part Number CPRCURB011B00 can be used on both small and large basepan units The cross supports must be located based on whether...

Страница 7: ...m 2500 24 609 6 1 10 810 2500 24 609 6 1 10 810 2700 24 609 6 1 10 810 2700 24 609 6 1 10 810 3200 24 609 6 1 5 810 3200 24 609 6 1 5 810 3600 26 660 4 1 5 810 3600 26 660 4 1 5 810 INDOOR COIL Rows F...

Страница 8: ...locity of 300 to 350 ft minute for throwaway type Air filter pressure drop for non standard filters must not exceed 0 08 IN W C If using accessory filter rack refer to the filter rack installation ins...

Страница 9: ...f local building codes adhere to the following pertinent recommendations 1 Avoid low spots in long runs of pipe Grade all pipe 1 4 in 6 35 mm for every 15 ft 4 6 m of length to prevent traps Grade all...

Страница 10: ...downshot ducts are aligned with the down shot knockout areas 7 Re install horizontal metal covers as needed to seal unit Ensure openings are air and watertight NOTE The design and installation of the...

Страница 11: ...ternal components when drilling through any panel to mount electrical hardware conduit etc CAUTION High Voltage Connections When routing power leads into unit use only copper wire between disconnect a...

Страница 12: ...ts of the conditioned space and inefficient energy utilization however the required setting may be changed slightly to provide a greater degree of comfort for a particular installation Transformer Pro...

Страница 13: ...2 Repair leak following accepted practices NOTE Install a filter drier whenever the system has been opened for repair 3 Add a small charge of Puron R 410A refrigerant vapor to system and leak test un...

Страница 14: ...at Sea Level X Derate Multiplier Factor Furnace Input Rate at Installation Altitude 90 000 X 0 90 81 000 When the gas supply being used has a different heating value or specific gravity refer to nati...

Страница 15: ...5 13 0 11 0 13 0 3 2 3 8 10 0 130 000 3 4 5 13 0 11 0 13 0 3 2 3 8 10 0 When a unit is converted to propane different size orifices must be used See separate natural to propane conversion kit instruc...

Страница 16: ...16 A150502 Fig 14 208 230 1 60 Connection Wiring Diagram 48VL C D...

Страница 17: ...17 A150510 Fig 14 Cont 208 230 1 60 Ladder Wiring Diagram 48VL C D...

Страница 18: ...18 A150508 Fig 15 208 230 3 60 Connection Wiring Diagram 48VL C D...

Страница 19: ...19 A150511 Fig 15 Cont 208 230 3 60 Ladder Wiring Diagram 48VL C D...

Страница 20: ...20 A150509 Fig 16 460 3 60 Connection Wiring Diagram 48VL C D...

Страница 21: ...21 A150512 Fig 16 Cont 460 3 60 Ladder Wiring Diagram 48VL C D...

Страница 22: ...ses and completes the control circuit The direct spark ignition system cycles and the unit returns to normal heating operation Table 7 LED Indications STATUS CODE LED INDICATION Normal Operation2 On N...

Страница 23: ...e temperature See Table 9 6 Compare actual liquid line temperature with desired liquid line temperature Using a tolerance of 2 F 1 1 C add refrigerant if actual temperature is more than 2 F 1 1 C high...

Страница 24: ...etermine correct normal cooling fan speed for unit and application Add the wet coil pressure drop in Table 13 to the system static to determine the correct cooling airflow speed in Table 11 or 12 that...

Страница 25: ...Board COM LOW HIGH GAS HEAT Q1 R1L C8 RL3 Q3 DCR QCR QC1 G1 G2 A7 D4 D6 C2 OILL R9 AB A15 C4 C9 C0 R4 RL4 C7 R2 R3 R5 R6 QCB Y Y R U C 24VAC JW1 P2 P1 W2 Y2 Y1 Y DH G C R SSTZ 8 P3 SDL 24VAC R CDM C F...

Страница 26: ...empt to check charge or charge unit under these conditions using the superheat method Weigh in method should be used A150625 To properly check or adjust charge conditions must be favorable for subcool...

Страница 27: ...28 NA NA High Black CFM 1187 1124 1061 996 930 896 840 776 698 610 BHP 0 36 0 36 0 37 0 37 0 38 0 38 0 39 0 39 0 39 0 40 Heat Rise o F 25 26 28 30 32 33 35 38 43 49 Heat Rise o C 14 15 16 17 18 18 20...

Страница 28: ...26 28 NA NA High Black CFM 1187 1124 1061 996 930 896 840 776 698 610 BHP 0 36 0 36 0 37 0 37 0 38 0 38 0 39 0 39 0 39 0 40 Heat Rise o F 25 26 28 30 32 33 35 38 43 49 Heat Rise o C 14 15 16 17 18 18...

Страница 29: ...28 30 High Black CFM 1596 1542 1482 1424 1362 1304 1238 1173 1201 1143 BHP 0 74 0 74 0 74 0 75 0 75 0 75 0 76 0 76 0 77 0 77 Heat Rise o F 28 29 30 31 33 34 36 38 37 39 Heat Rise o C 16 16 17 17 18 19...

Страница 30: ...23 24 High Black CFM 1575 1528 1488 1447 1406 1360 1314 1264 1213 1159 BHP 0 40 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 Heat Rise o F 28 29 30 31 32 33 34 35 37 39 Heat Rise o C 16 16 17 17 18 18...

Страница 31: ...23 25 High Black CFM 2267 2201 2133 2071 1997 1923 1835 1739 1654 1551 BHP 1 03 1 00 0 97 0 93 0 89 0 86 0 82 0 78 0 74 0 69 Heat Rise o F NA NA NA NA NA 35 37 39 41 44 Heat Rise o C NA NA NA NA NA 20...

Страница 32: ...33 36 High Black CFM 2267 2201 2133 2071 1997 1923 1835 1739 1654 1551 BHP 1 03 1 00 0 97 0 93 0 89 0 86 0 82 0 78 0 74 0 69 Heat Rise o F 42 44 45 46 48 50 52 55 58 62 Heat Rise o C 24 24 25 26 27 28...

Страница 33: ...0 41 0 42 0 43 0 45 0 45 Heat Rise o F 59 60 NA NA NA NA NA NA NA NA Heat Rise o C 33 33 NA NA NA NA NA NA NA NA Medium 2 Red CFM 1736 1710 1668 1630 1600 1557 1522 1479 1450 1406 BHP 0 53 0 54 0 55...

Страница 34: ...Heat Rise o F 55 56 57 59 60 62 63 65 NA NA Heat Rise o C 31 31 32 33 33 34 35 36 NA NA Med High 1 Orange CFM 1935 1909 1867 1836 1808 1766 1696 1619 1535 1454 BHP 0 71 0 73 0 74 0 76 0 78 0 79 0 77...

Страница 35: ...42 45 Heating Rise o C 16 17 18 19 20 20 22 23 25 High Black CFM 1560 1491 1416 1337 1255 1233 1160 1082 998 Heating Rise o F 28 30 31 33 35 36 38 41 44 Heating Rise o C 16 16 17 18 19 20 21 23 24 360...

Страница 36: ...47 50 Heating Rise o C 18 19 19 20 22 23 24 26 28 High Black CFM 1472 1401 1326 1251 1275 1198 1139 1085 1023 Heating Rise o F 29 31 33 35 34 36 38 40 42 Heating Rise o C 16 17 18 19 19 20 21 22 24 4...

Страница 37: ...36 37 Heating Rise o C NA NA NA NA NA NA 20 20 21 High Black CFM 2344 2306 2259 2203 2141 2070 1991 1902 1803 Heating Rise o F NA NA NA NA NA NA NA 35 37 Heating Rise o C NA NA NA NA NA NA NA 20 21 4...

Страница 38: ...51 53 Heating Rise o C 25 25 26 26 27 27 28 28 29 High Black CFM 2344 2306 2259 2203 2141 2070 1991 1902 1803 Heating Rise o F 41 41 42 43 44 46 48 50 53 Heating Rise o C 23 23 23 24 25 26 27 28 29 6...

Страница 39: ...19 36 o C Low Blue CFM 1445 1389 1341 1281 1236 1189 1139 1072 1027 Heating Rise o F NA NA NA NA NA NA NA NA NA Heating Rise o C NA NA NA NA NA NA NA NA NA Med Low Pink CFM 1678 1635 1602 1558 1513 1...

Страница 40: ...1 43 46 48 51 54 NA NA NA Heating Rise o C 22 23 24 26 27 28 30 NA NA NA Medium 2 Red CFM 1208 1144 1091 1025 964 902 886 830 746 663 WATTS 345 350 358 366 373 377 390 396 407 410 BHP 0 37 0 38 0 38 0...

Страница 41: ...NA NA NA NA NA NA NA NA Heating Rise o C 32 34 NA NA NA NA NA NA NA NA Medium 2 Red CFM 1208 1144 1091 1025 964 902 886 830 746 663 WATTS 345 350 358 366 373 377 390 396 407 410 BHP 0 37 0 38 0 38 0...

Страница 42: ...43 46 49 53 NA NA NA NA NA NA Heating Rise o C 24 26 27 29 NA NA NA NA NA NA Medium Red CFM 1255 1210 1145 1074 1008 940 878 895 838 785 WATTS 249 272 284 292 305 319 320 329 336 347 BHP 0 27 0 29 0 3...

Страница 43: ...NA NA NA NA NA NA NA NA NA Heating Rise o C NA NA NA NA NA NA NA NA NA NA Medium 1 Red CFM 1255 1210 1145 1074 1008 940 878 895 838 785 WATTS 249 272 284 292 305 319 320 329 336 347 BHP 0 27 0 29 0 3...

Страница 44: ...F 43 44 46 47 48 50 51 53 55 57 Heating Rise o C 24 25 25 26 27 28 29 30 30 32 Medium 2 Red CFM 1861 1822 1786 1758 1716 1688 1660 1619 1583 1539 WATTS 400 417 426 441 452 467 482 492 507 519 BHP 0 4...

Страница 45: ...55 56 58 59 NA NA NA NA NA NA Heating Rise o C 30 31 32 33 NA NA NA NA NA NA Medium 2 Red CFM 1861 1822 1786 1758 1716 1688 1660 1619 1583 1539 WATTS 400 417 426 441 452 467 482 492 507 519 BHP 0 43...

Страница 46: ...61 63 65 NA NA NA NA NA NA NA Heating Rise o C 34 35 36 NA NA NA NA NA NA NA Medium 2 Red CFM 1861 1822 1786 1758 1716 1688 1660 1619 1583 1539 WATTS 400 417 426 441 452 467 482 492 507 519 BHP 0 43...

Страница 47: ...F 36 37 38 39 40 41 41 42 44 45 Heating Rise o C 20 21 21 22 22 23 23 24 24 25 Medium 2 Red CFM 1944 1913 1872 1838 1801 1771 1731 1698 1655 1613 WATTS 486 501 511 529 537 554 565 578 595 603 BHP 0 5...

Страница 48: ...46 47 48 49 50 52 53 54 56 58 Heating Rise o C 26 26 27 27 28 29 29 30 31 32 Medium 2 Red CFM 1944 1913 1872 1838 1801 1771 1731 1698 1655 1613 WATTS 486 501 511 529 537 554 565 578 595 603 BHP 0 52...

Страница 49: ...0 58 0 59 0 61 0 62 0 64 0 65 Heating Rise o F 49 50 51 52 53 54 55 56 58 59 Heating Rise o C 27 28 28 29 29 30 31 31 32 33 Med High 1 Orange CFM 2178 2148 2105 2073 2036 2002 1967 1919 1845 1751 WAT...

Страница 50: ...00 1400 CFM 12x20x1 12x20x1 305x508x25 305x508x25 2 0 2 5 3 0 0 09 0 14 0 16 0 18 0 25 0 28 0 30 1200 1800 CFM 16x24x1 14x24x1 406x610x25 356x610x25 3 5 4 0 0 10 0 11 0 12 0 13 0 14 0 16 0 16 1500 220...

Страница 51: ...ectric wires are not in contact with refrigerant tubing or sharp metal edges 6 Check and inspect heating section before each heating season Clean and adjust when necessary 7 Check flue hood and remove...

Страница 52: ...e Fig 20 4 Disconnect gas piping at unit gas valve 5 Remove fan partition mounting bracket 2 screws located on the left side of control compartment on the fan partition panel Slide bracket forward bot...

Страница 53: ...g 23 6 Ensure that setscrew engages the flat area on the motor shaft when tightening 7 Replace grille Electrical Controls and Wiring Inspect and check the electrical controls and wiring annually Be su...

Страница 54: ...g on size Pressure Switches Pressure switches are protective devices wired into control circuit low voltage They shut off compressor if abnormally high or low pressures are present in the refrigeratio...

Страница 55: ...to the surrounding area It is also known as a high side design since high pressure gas surrounds the motor and compression chamber The majority of the shell will be hot to the touch The rotary compres...

Страница 56: ...nly compatible with POE synthetic oils S Vacuum pumps will not remove moisture from oil S Do not use liquid line filter driers with rated working pressures less than 600 psig S Do not leave Puron suct...

Страница 57: ...wn on rating plate Defective compressor Replace and determine cause Insufficient line voltage Determine cause and correct Blocked outdoor coil Determine cause and correct Defective run start capacitor...

Страница 58: ...Limit switch faults LED 2 flashes High temperature limit switch is open Check the operation of the indoor evaporator fan motor Ensure that the supply air temperature rise is in accordance with the ran...

Страница 59: ...AT UNIT INSTALLATION IS LEVEL CHECK FAN WHEEL AND PROPELLER FOR LOCATION IN HOUSING ORIFICE AND SETSCREW TIGHTNESS III START UP ELECTRICAL SUPPLY VOLTAGE COMPRESSOR AMPS INDOOR EVAPORATOR FAN AMPS TEM...

Страница 60: ...S 7310 W Morris St S Indianapolis IN 46231 Edition Date 11 18 Manufacturer reserves the right to change at any time specifications and designs without notice and without obligations Catalog No 48VL 15...

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